Spring roll production line

Efficiently produce diverse spring rolls with a machine that optimizes filling and wrapping, streamlining high-volume manufacturing while maintaining the texture and integrity of complex ingredients.

Produces and Wraps Spring Rolls Efficiently

The SR-27 Spring Roll Machine from ANKO is an advanced solution designed to enhance efficiency in high-volume food production environments. This machine excels in automating the spring roll production process through a series of tightly integrated stages including baking, filling, sealing, and wrapping. With a capacity to produce up to 2,700 units per hour, the SR-27 supports diverse applications from snacks to frozen foods, enabling the production of spring rolls, lumpia, and other variants like gluten-free and vegetarian options.

Operational stability is a hallmark of the SR-27, featuring a robust filling system that accommodates various ingredient textures while maintaining their integrity. Its automated design incorporates IoT capabilities for remote monitoring and control, facilitating seamless integration into existing production lines. Energy efficiency is achieved by optimizing component usage during high-speed operation.

Constructed from materials ensuring durability and compliance with food safety standards, the machine’s parts are designed for easy cleaning and maintenance. ANKO offers customization to meet specific production requirements, backed by engineering support to tailor the machine for unique product specifications and manufacturing environments.

Benefits

  • Increases production efficiency by producing up to 2,700 spring rolls per hour.
  • Enhances product consistency with precise filling and wrapping mechanisms.
  • Simplifies cleaning processes with water-resistant components, ensuring food safety.
  • Allows flexible production with customizable roll sizes and filling options.
  • Integrates seamlessly into existing lines with IoT-enabled remote monitoring and control.

General


Applications
Meat products,Snacks,Sweets,Frozen foods,Vegetarian foods
End products
Gluten-free spring rolls,Cheese rolls,Chicken spring rolls,Shumai,Egg rolls,Spring rolls,Lumpia,Dumplings,Vegetarian spring rolls
Steps before
Dough Preparation,Filling Preparation,Ingredient Mixing,Wrapper Mixing
Steps after
Packaging,Freezing,Deep Frying,Quality Control
Input ingredients
vegetarian filling,cooked meats,potato filling,shredded cabbage,bean sprouts,mixed vegetables,raw ingredients,batter for wrappers
Output ingredients
spring rolls,frozen packaged spring rolls,deep-fried ready-to-eat spring rolls,Lumpia,Cheese Roll
Market info

Technical Specifications


Production Capacity
2,400–2,700 pcs/hr
Machine Size
3,650 (L) x 3,050 (W) x 2,100 (H) mm
Power
38 kW
Air Consumption
90 L/min (@ 4 kg/cm^2)
Product Dimension
25–32 (Dia.) x 73,85,100 (L) mm
Product Weight
73mm
Max Diced Ingredient Size
10mm
Max Sliced Ingredient Size
30 x 10 x 5mm
Filling Hopper Capacity
50 Liters
Production Speed
1.4 seconds per Spring Roll

Operating Characteristics


Working mechanism
Automated wrapper and filling system
Integrated steps
Wrapper baking,filling,rolling,sealing
Filling adjustment
Adjustable filling quantity,variety
Automation level
High automation with user-friendly control
Batch vs. continuous operation
Continuous operation
Cleaning method
Water-resistant,easy daily cleaning
Production capacity
2,400–2,700 pcs/hr
Size adjustment capability
Adjustable ingredient size and wrapper texture

Material Compatibility


Abrasion resistance
Yes
Cleanability
Water resistant,easy to clean
Corrosive resistance (e.g. acids)
Yes
Biological compatibility
Safe for food contact

Product type Characteristics


Filling ingredients variety
Vegetarian,cooked meats,potato
Filling texture
Crisp,crunchy

Physical Characteristics


Machine footprint
3,650 (L) x 3,050 (W) x 2,100 (H) mm
Control panel type
User-friendly
Discharge method
Automatic rolling and sealing
Compact footprint
N/A
Tank size (Filling hopper)
50 liters

Custom Options


Control panel type
User-friendly control panel with IoT integration
Wrapper texture customization
Adjustable flour and water ratio
Spring Roll tightness adjustment
Yes
Length customization
7 cm - 10 cm
Filling customization
Variety of ingredients supported