Filling and wrapping system for pasty products

Achieve precise dosing and flexible wrapping of diverse pasty products, ensuring product integrity and reducing material waste in high-speed production environments.

Doses and Wraps Pasty Products Efficiently

The MULTIPACK 3000 from IMA Group’s Benhil line is a precision-engineered dosing and wrapping machine designed for the food and dairy industries. It offers exceptional filling accuracy with a standard deviation of 0.3 g for quantities under 250 g and accommodates a wide dosing range from 50 to 1000 grams. Its compact, single-cell design facilitates seamless integration into existing production lines, handling up to 100 packets per minute. The machine supports diverse wrapping formats, including bricks, cubes, rolls, and ovals, utilizing materials like parchment and aluminum-laminated foil. Energy efficiency is a key feature, with optimized motors reducing power consumption by 10-30%. The MULTIPACK 3000 is equipped with PLC control, featuring an Allen Bradley touch screen for intuitive operation. It offers options like CIP cleanability, inkjet date coding, and remote access control, ensuring compliance with USDA execution standards and robust performance in demanding manufacturing environments.

Benefits

  • Enhances productivity with high-speed operation, wrapping up to 100 packets per minute.
  • Lowers operational costs by reducing power consumption by up to 30%.
  • Ensures product consistency with exceptional filling accuracy.
  • Minimizes material waste through precise dosing and adjustable packet formats.
  • Offers flexible production capabilities with quick changeovers for various product shapes and sizes.

General


Applications
Fresh cheese,Pasty products,Butter,Margarine,Edible fats
End products
Butter blocks,Spreadable fresh cheese portions,Vegetarian pâté cubes,Tub margarine,Margarine sticks,Baking margarine cubes,Edible fat bricks,Herb-infused butter rolls
Steps before
Emulsification,Mixing,Pre-heating,Production feeding
Steps after
Packing,Case Packing,Palletizing
Input ingredients
pasty products,butter,margarine,edible fats,fresh cheese
Output ingredients
wrapped consumer portions,brick or cube packets,rolls,round shapes,oval shapes
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Dosing range
50 – 1000 g
Nominal output
Up to 100 packets/min
Filling accuracy
s = 0.3 g for Qn < 250 g
Folding
Bottom or length-side fold
Packet shapes
Brick,cube,rolls,round,oval
Wrapping material
Parchment,aluminum laminated foil,plastic coated papers
Product feed
Direct feed from the process plant,product hopper or trough with feeding augers
Machine control
PLC with Allen Bradley touch screen panel
Automation
Servo-driven main drive,individual servo-drives
Energy efficiency
Power saving between 10 – 30%

Operating Characteristics


Working mechanism
Single-cell design
Integrated steps
Dosing and wrapping
Automation level
PLC-controlled
Changeover time
Very short
Energy efficiency
Power saving 10–30%
CIP/SIP
CIP cleanable dosing unit

Material Compatibility


Cleanability
Parchment paper,aluminum laminated foil,plastic coated papers
Corrosive resistance (e.g. acids)
Corrosion-resistant materials in the filling area

Product type Characteristics


Container shape
Brick,cube,roll,round,oval

Physical Characteristics


Size flexibility
50–1000 g weight range
Packet shapes
Brick,cube,rolls,round,oval
Folding options
Bottom or length-side fold
Discharge method
Discharge conveyor
Control panel type
Allen Bradley touch screen panel

Custom Options


Size flexibility
50–1000 g with short changeover times
Control panel type
Allen Bradley touch screen panel
Folding options
Bottom/length-side fold
Packing shapes
Brick,cube,rolls,round,oval
End-of-line packaging options
Fully or semi-automatic case packer
Custom material options
Parchment,aluminum laminated foil,plastic coated papers
Motor optimization
Energy-efficient motors
Dosing unit options
CIP cleanable dosing unit
Remote access control
Yes