Filling and wrapping system for pasty products
Achieve precise dosing and flexible wrapping of diverse pasty products, ensuring product integrity and reducing material waste in high-speed production environments.
Doses and Wraps Pasty Products Efficiently
The MULTIPACK 3000 from IMA Group’s Benhil line is a precision-engineered dosing and wrapping machine designed for the food and dairy industries. It offers exceptional filling accuracy with a standard deviation of 0.3 g for quantities under 250 g and accommodates a wide dosing range from 50 to 1000 grams. Its compact, single-cell design facilitates seamless integration into existing production lines, handling up to 100 packets per minute. The machine supports diverse wrapping formats, including bricks, cubes, rolls, and ovals, utilizing materials like parchment and aluminum-laminated foil. Energy efficiency is a key feature, with optimized motors reducing power consumption by 10-30%. The MULTIPACK 3000 is equipped with PLC control, featuring an Allen Bradley touch screen for intuitive operation. It offers options like CIP cleanability, inkjet date coding, and remote access control, ensuring compliance with USDA execution standards and robust performance in demanding manufacturing environments.
Benefits
- Enhances productivity with high-speed operation, wrapping up to 100 packets per minute.
- Lowers operational costs by reducing power consumption by up to 30%.
- Ensures product consistency with exceptional filling accuracy.
- Minimizes material waste through precise dosing and adjustable packet formats.
- Offers flexible production capabilities with quick changeovers for various product shapes and sizes.
- Applications
- Fresh cheese,Pasty products,Butter,Margarine,Edible fats
- End products
- Butter blocks,Spreadable fresh cheese portions,Vegetarian pâté cubes,Tub margarine,Margarine sticks,Baking margarine cubes,Edible fat bricks,Herb-infused butter rolls
- Steps before
- Emulsification,Mixing,Pre-heating,Production feeding
- Steps after
- Packing,Case Packing,Palletizing
- Input ingredients
- pasty products,butter,margarine,edible fats,fresh cheese
- Output ingredients
- wrapped consumer portions,brick or cube packets,rolls,round shapes,oval shapes
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Dosing range
- 50 – 1000 g
- Nominal output
- Up to 100 packets/min
- Filling accuracy
- s = 0.3 g for Qn < 250 g
- Folding
- Bottom or length-side fold
- Packet shapes
- Brick,cube,rolls,round,oval
- Wrapping material
- Parchment,aluminum laminated foil,plastic coated papers
- Product feed
- Direct feed from the process plant,product hopper or trough with feeding augers
- Machine control
- PLC with Allen Bradley touch screen panel
- Automation
- Servo-driven main drive,individual servo-drives
- Energy efficiency
- Power saving between 10 – 30%
- Working mechanism
- Single-cell design
- Integrated steps
- Dosing and wrapping
- Automation level
- PLC-controlled
- Changeover time
- Very short
- Energy efficiency
- Power saving 10–30%
- CIP/SIP
- CIP cleanable dosing unit
- Cleanability
- Parchment paper,aluminum laminated foil,plastic coated papers
- Corrosive resistance (e.g. acids)
- Corrosion-resistant materials in the filling area
- Container shape
- Brick,cube,roll,round,oval
- Size flexibility
- 50–1000 g weight range
- Packet shapes
- Brick,cube,rolls,round,oval
- Folding options
- Bottom or length-side fold
- Discharge method
- Discharge conveyor
- Control panel type
- Allen Bradley touch screen panel
- Size flexibility
- 50–1000 g with short changeover times
- Control panel type
- Allen Bradley touch screen panel
- Folding options
- Bottom/length-side fold
- Packing shapes
- Brick,cube,rolls,round,oval
- End-of-line packaging options
- Fully or semi-automatic case packer
- Custom material options
- Parchment,aluminum laminated foil,plastic coated papers
- Motor optimization
- Energy-efficient motors
- Dosing unit options
- CIP cleanable dosing unit
- Remote access control
- Yes