Automatic sandwich biscuit production system

Elevate your biscuit production line with high-speed sandwiching capabilities, seamlessly integrating dosing, pressing, and filling for consistently precise cream-filled delights and savory snack creations.

Produces Cream-Filled and Savory Sandwich Biscuits

The SAMA 2 from IMA Group is an automatic electronic sandwiching machine tailored for biscuit manufacturers seeking efficient production solutions. Utilizing integrated servo-driven wire cut technology, the machine precisely doses cream fillers to produce a wide range of cream-filled and savory snack sandwiches. With a dual-lane configuration, the SAMA 2 delivers high throughput, manufacturing up to 1,500 sandwich biscuits per minute. This equipment seamlessly integrates into existing processing and packaging lines, enhancing workflow with its continuous, high-speed operation. It addresses various production challenges by offering diverse end products, including cheese crackers and chocolate cream biscuits. The SAMA 2 is ideal for food producers aiming to streamline operations with reliable performance and minimal maintenance.

Benefits

  • Boosts output efficiency with production rates up to 1,500 units per minute.
  • Enhances product consistency using precise servo-driven dosing technology.
  • Integrates seamlessly into existing production lines, minimizing setup time.
  • Supports a variety of fillings and biscuit types, increasing product versatility.
  • Decreases maintenance downtime with easily accessible components.

General


Applications
Biscuits,Crackers,Sandwich biscuits,Snacks
End products
Peanut butter sandwiches,Chocolate cream biscuits,Cheese crackers,Cream-filled sandwich biscuits,Savory snack sandwiches
Steps before
Biscuit Production,Cream Preparation
Steps after
Packing,Cartoning,Case Packing,Palletizing
Input ingredients
biscuits,crackers,cream
Output ingredients
sandwich biscuits,sandwich crackers
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Capacity
1,400–1,500 biscuits/min (SAMA 2)
Capacity
2,800–3,000 biscuits/min (SAMA 4)
Automation
Automatic electronic
Dosing type
Servo-driven wire cut technology
Lanes
Two lanes (SAMA 2)
Film Reel Inner Diameter
70–79 mm
Film Reel External Diameter
Up to 380 mm
Reel Width
350/500 (opt),650 (box motion)
Reel Max Weight
25 kg

Operating Characteristics


Working mechanism
Automatic electronic system
Automation level
Integrated servo-driven
Production lanes
Two lanes (SAMA 2)
Production capacity
1,400–1,500 sandwiches/minute
Product collection system
Rows multipliers,rotary and penny stackers,exit conveyor belts,portion feeders

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Custom Options


Control panel type
Electronic
Integration possibilities
Servo-driven technology
Lane configuration
SAMA 2 (two lanes),SAMA 4 (four lanes)
Product collection system
Rows multipliers,rotary and penny stackers,exit conveyor belts,portion feeders