High speed wrapping solution for pre-formed products
Achieve seamless integration of primary and secondary packaging with this high-speed solution, designed to enhance efficiency in processing everything from hard candies to effervescent tablets through intelligent product grouping and reliable material handling.
Wraps and Packages Confectionery at High Speeds
The HCW4+FPC5 from Theegarten-Pactec is a high-speed wrapping and packaging system engineered for confectionery manufacturers aiming to enhance efficiency and maintain product integrity. This system efficiently wraps sweets, chocolates, and tablets using a combination of bottom fold and flow pack processes for primary and secondary packaging. It’s capable of wrapping up to 1,500 products per minute and packaging 300 multipacks per minute, making it ideal for high-output environments. The equipment integrates seamlessly into production lines with intelligent grouping to prevent incomplete packaging cycles, optimizing throughput. Its patented packaging material preheating system allows the use of recyclable mono films and paper-based materials, reducing environmental impact. Designed for automated, continuous operation, the system supports multiple configurations, including combinations with F3 and F4 machines for sealed stick pack production. It offers options for stainless steel construction, ensuring durability in food production settings. The HCW4+FPC5 is your solution to achieving high-volume, precision packaging with lower material costs and reduced waste.
Benefits
- Maximizes production efficiency by processing up to 1,500 units per minute.
- Minimizes material waste through smart packaging integration and recyclable material options.
- Enhances product quality with precise and consistent wrapping.
- Reduces environmental impact with energy-efficient operations and paper-based packaging compatibility.
- Lowers operational costs through reduced maintenance and automated processes.
- Applications
- Soft caramels,Hard candies,Effervescent tablets,Confectionery,Chocolate products,Toffees,Sweets,Jelly products,Eclairs,Dishwasher tablets
- End products
- Fudge squares,Filled chocolates,Detergent pouches,Boiled candies,Vitamin effervescent tablets,Digestive enzyme tablets,Flavored jelly beans,Chewy caramels,Licorice bites,Praline-filled chocolates
- Steps before
- Formulation,Preforming,Ingredient Blending,Cooling
- Steps after
- Storage,Distribution,Quality Control,Shipping
- Input ingredients
- preformed products,hard candies,Éclairs,Toffees,hard caramels,jelly products,chocolate balls,chocolate eggs,plate feeding
- Output ingredients
- bottom fold packaging,multi-piece flow packs,sealed stick packs,folded stick packs
- Market info
- Theegarten-Pactec is known for its expertise in manufacturing highly specialized packaging machines for small-sized confectionery products, offering innovative, flexible, and efficient solutions tailored to various customer needs in the industry.
- Wrapping Speed
- 1,500 wrapped products/min
- Wrapping Material Speed
- 140 m/min for secondary packaging
- Primary Packaging Type
- Bottom Fold
- Secondary Packaging Type
- Flow Pack (multipacks)
- Output Rate for Stick Packs
- 300 stick packs/min
- Automation
- Intelligent Grouping
- Recyclable Materials
- Mono films and paper-based packaging
- Preheating System
- Patented packaging material preheating system
- Automation Level
- PLC-controlled
- Batch vs. Continuous Operation
- Continuous
- Speed
- 1,500 single products/min
- Packaging Configuration
- Primary (bottom fold) and Secondary (flow pack)
- Recyclable Material Processing
- Yes,supports mono films and paper-based materials
- Integrated Grouping
- Intelligent product grouping to ensure complete product groups
- Recyclable materials
- Mono films,Paper-based packaging
- Heat resistance
- Suitable for packaging material preheating
- Durability
- 1,500 products/min wrapping speed
- Compatibility with edible products
- Hard candies,Éclair,Toffees
- Feed/discharge method
- Plate feeding
- Control panel type
- Touch screen / HMI
- Integration possibilities
- With upstream and downstream equipment
- Customizable grouping algorithms
- Intelligent grouping for complete product groups
- Packaging material customization
- Recyclable mono films and paper-based options
- Modular system
- Combine with F3/F4 for different packaging types (stick packs,sealed/folded)