Automatic tissue wrapper for bathroom and household rolls
Streamline your tissue wrapping process with a high-speed solution designed for seamless multi-roll packaging, featuring quick changeovers and flexible configurations to meet diverse product specifications and sustainability goals.
Wraps and Seals Tissue and Nonwoven Rolls
The XWRAP from IMA Group is an automatic tissue wrapper designed for high-speed packaging of bathroom tissue, household tissue, towel rolls, and nonwoven products. Utilizing servo sequential technology, it ensures precise wrapping and sealing for single- and double-layer roll formats using thermo-sealable materials such as PE, PPE, and sustainable heat-sealable papers. With a production speed of up to 180 packs per minute, the XWRAP minimizes downtime with easy recipe-driven changeovers and a guided HMI interface, allowing for quick adjustments in pack configurations. Suitable for tissue manufacturers and household goods producers, it facilitates seamless integration into existing lines with flexibility across multiple product dimensions. The XWRAP supports environmental goals by processing recyclable plastic materials and renewable kraft paper, aligning with industry trends towards sustainable packaging solutions.
Benefits
- Optimizes packaging efficiency by achieving speeds up to 180 packs per minute, reducing bottlenecks.
- Facilitates sustainable practices with capability to use recyclable and plant-based materials.
- Streamlines operations with quick, guided changeovers, decreasing labor and operational costs.
- Enhances production flexibility with adjustable settings for multiple roll sizes and formats.
- Integrates seamlessly into existing lines, accommodating diverse product dimensions and reducing reconfiguration time.
- Applications
- Nonwoven products,Bathroom tissue,Towel rolls,Household tissue
- End products
- Facial tissue rolls,Cleaning wipes,Disposable personal hygiene towels,Kitchen paper towel rolls,Toilet paper rolls,Hand towels,Guest bathroom paper towels,Industrial paper wipes,Flushable wipes,Napkin rolls
- Steps before
- Tissue Production,Log Saw Cutting,Roll Core Winding,Roll Storage
- Steps after
- Sealing,Batch Coding,Secondary Packaging,Palletizing
- Input ingredients
- bathroom tissue rolls,household tissue towel rolls,thermo-sealable materials,PE,PPE,heat-sealable paper,kraft paper,recyclable plastic material
- Output ingredients
- wrapped tissue rolls,single-layer wrap,double-layer wrap,sustainable packaging
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Production speed
- Up to 160 (180*) packs/min,depending on pack configuration
- Servo motors
- 15-20 depending on possible configuration
- Product diameter range
- 90-170 mm on 4 lanes,200 mm on 2 lanes*
- Product length range
- 90-300 mm
- Machine width range
- 180 (90*)-600 mm
- Machine length range
- 180 (90*)-600 mm
- Machine height range
- 90-300 mm
- Poly capability reel width
- 320-1500-1800 mm*
- Poly capability repeat length
- 225-850-950 mm*
- Working mechanism
- Automatic servo sequential
- Changeover time
- Quick,guided through HMI
- Flexibility
- Wide,supports multiple pack configurations
- Automation level
- High,uses servo motors
- Batch vs. continuous operation
- Continuous
- Energy efficiency
- Reduced downtime and efficient operations
- Material compatibility
- PE,PPE,recyclable plastic,heat-sealable paper
- Sustainability
- Supports sustainable packaging solutions
- Thermo-sealable materials
- PE,PPE
- Recyclable plastic material
- Yes
- Heat-sealable paper
- Yes
- Kraft paper
- Renewable and recyclable
- Material Type
- Tissue/Nonwoven
- Control panel type
- HMI
- Diameter range
- 90-170 mm on 4 lanes,200 mm on 2 lanes
- Length range
- 90-300 mm
- Width range
- 180-600 mm
- Control panel type
- HMI
- Integration possibilities
- Recipe storage for fast changeover
- Changeover flexibility
- Quick changeover with guided operations