Brick forming and wrapping system for food products

Optimize your production line with seamless forming and wrapping of various food products, ensuring precise portion control and packaging quality for consistent, high-speed operations.

Forms and Wraps Food Product Bricks

The 800 Series from TREPKO is a sophisticated line of brick forming and wrapping machines designed to streamline packaging operations for food manufacturers. It stands out with its integrated servo and control solutions, ensuring precise shaping and wrapping of products such as butter, margarine, and cheese. These machines accommodate a wide range of infeed systems, facilitating versatile filling of dense edible materials like minced meat and yeast. The 800 Series offers a throughput of up to 260 bricks per minute, making it ideal for high-speed, continuous production environments. With options for integration with Wrap Around and palletizing systems, it seamlessly fits into existing production lines. Energy efficiency is a focal point, with optimized motor controls reducing power consumption. Constructed from stainless steel or food-approved plastics, it’s available in various hygienic configurations to meet industry standards. The ergonomic design promotes easy operation and maintenance, while advanced controls enable quick changeovers for different brick sizes and shapes. Custom engineering support is available to tailor systems for specific production needs, ensuring optimal performance and reliability.

Benefits

  • Enhances efficiency with high-speed operations up to 260 bricks per minute.
  • Reduces operational costs through optimized motor control and energy efficiency.
  • Adapts to diverse product sizes and types, increasing flexibility and versatility.
  • Facilitates seamless line integration, boosting production workflow and output.
  • Ensures product integrity with precise forming and wrapping, minimizing waste.

General


Applications
Meat products,Lard,Minced meat,Baking ingredients,Cheese,Margarine,Yeast,Dairy products,Edible fats
End products
Packaged fresh cheese blocks,Butter bricks,Tvorog cheese blocks,Yeast blocks,Bakery fat packs,Packaged minced meat,Margarine cubes,Wrapped lard portions
Steps before
Mixing,Blending,Filling
Steps after
Palletizing,Storage,Distribution
Input ingredients
edible fats,butter,butter with vegetable oils,margarine,fresh cheese,tvorog,minced meat,lard,yeast,similar products
Output ingredients
formed and wrapped bricks
Market info

Technical Specifications


Output
100-260 bricks/min
Portion Volume
10-2200 ml
Brick Size (Length x Width x Height)
20-240 mm x 20-100 mm x 8-100 mm
Packaging Material Max. Foil Width
220-430 mm
Power Consumption
6-35 kVa
Air Consumption
10-60 l/min

Operating Characteristics


Automation level
PLC
Changeover flexibility
Quick and easy
Integration capability
End of line solutions
Batch vs. continuous operation
Continuous
Cleaning method
Manual
Energy efficiency
Low power consumption

Material Compatibility


Biological compatibility
Food approved
Cleanability
Stainless steel / food approved plastic
Corrosive resistance (e.g. acids)
Stainless steel

Product type Characteristics


Container size
20-65 mm (length),20-44 mm (width),8-30 mm (height) to 100-240 mm (length),40-100 mm (width),40-100 mm (height)
Product type
Butter,margarine,fresh cheese (tvorog),minced meat,lard,yeast
Foaming
Potentially yes,due to product types

Physical Characteristics


Machine footprint
Compact design for limited production space
Brick Size Length
20-150 mm
Brick Size Width
20-100 mm
Brick Size Height
8-100 mm
Packaging Material Diameter
Max 500 mm
Packaging Material Width
220-430 mm
Control Panel Type
Integrated servo and control solutions
Portion Volume
10-2200 ml

Custom Options


Control System
Integrated servo and control solutions
Integration Possibilities
Wrap Around systems and palletizing systems
Packaging Shape and Size Flexibility
Variety of shapes and dimensions of bricks
Product In-Feed Options
Scroll,chute,compensator
Hygienic Options
Stainless steel or food-approved plastic
Marking Systems
Flexographic date markers,Ink Jet printers
Sterilization Methods
UV radiation on foil,sterile air cabin
Weight Control
Feedback with a checkweigher