Twin-lane high-speed forming, cutting, and wrapping system
Achieve unparalleled packaging efficiency with a high-speed twin-lane system that doubles your output to 2,000 products per minute, seamlessly integrating forming, cutting, and wrapping processes without expanding your factory footprint.
Forms, Cuts, and Wraps Confectionery Products
The U1-DCW from Theegarten-Pactec is a twin-lane high-speed forming, cutting, and wrapping machine designed to meet the rigorous demands of confectionery manufacturers and packaging companies. Operating on a continuous motion principle, it efficiently doubles output by handling up to 2,000 products per minute with precision, without requiring a larger footprint. Ideal for a wide range of solid products including soft caramels, toffees, and chewing gum, it seamlessly integrates into production lines with its compact design. The machine offers versatility in wrapping styles, such as bottom, side, and envelope folds, ensuring tailored packaging for various end-products like mint chewing gum sticks and cream-filled eclairs. Enhanced with a PLC-controlled interface, the U1-DCW supports remote monitoring and offers energy efficiency through optimized motor control, making it a reliable choice for high-volume operations in the food and confectionery industries.
Benefits
- Maximizes production efficiency by doubling output to 2,000 products per minute.
- Saves floor space with its compact twin-lane design.
- Enhances operational flexibility through multiple wrapping styles.
- Reduces energy usage with optimized motor controls.
- Supports seamless line integration with PLC control for minimal human intervention.
- Applications
- Chewy sweets,Soft caramels,Cereal,Bouillon cubes,Hard candies,Effervescent tablets,Chocolates,Toffees,Bubble gum,Jelly products,Eclairs,Dishwasher tablets,Preformed products,Krówki,Chewing gum
- End products
- Detergent dishwasher tablets,Herb-infused bouillon cubes,English toffee bars,Polish krówki sweets,Fruit-flavored gummy bears,Dark chocolate squares,Honey almond granola clusters,Vitamin c effervescent tablets,Cream-filled eclairs,Caramel chews,Mint chewing gum sticks,Sour hard candies,Bubble gum spheres,Chewy fruit candies
- Steps before
- Feeding,Product Preparation,Material Handling
- Steps after
- Packing,Distribution,Storage,Quality Inspection
- Input ingredients
- soft caramels,toffees,chewy sweets,chewing gum,bubble-gum products
- Output ingredients
- wrapped soft caramels,wrapped toffees,wrapped chewy sweets,wrapped chewing gum,wrapped bubble-gum products,wrapped products with bottom fold,wrapped products with side fold,wrapped products with envelope fold
- Market info
- Theegarten-Pactec is known for its expertise in manufacturing highly specialized packaging machines for small-sized confectionery products, offering innovative, flexible, and efficient solutions tailored to various customer needs in the industry.
- Speed
- 2,000 products per minute
- Wrapping Styles
- Bottom Fold,Side Fold,Envelope Fold
- Cutting Unit
- Twin-lane cutting
- Capacity
- High output with compact footprint
- Twin lane execution
- Yes
- High output rate
- 2,000 products/min
- Compact design
- Small footprint
- Double lane cutting
- Yes
- Automation level
- PLC
- Cleaning method
- Manual / CIP
- Energy efficiency
- High
- Changeover time
- Minimal
- Compact design
- Yes
- Machine footprint
- Small
- Twin-lane execution
- Yes
- Control panel type
- Touchscreen HMI
- Integration possibilities with feeding systems
- Yes
- Footprint
- Compact design
- Wrapping styles
- Bottom Fold,Side Fold,Envelope Fold