Sustainable biscuit packaging line

Enhance your biscuit production with a fully automated packaging line that leverages sustainable materials, efficiently handling products to minimize waste and environmental impact.

Efficiently Wraps and Labels Biscuits and Bakery Products

The sustainable biscuit packaging line featuring the Biscuit Pile Loader, Horizontal FR 400 Flow Wrapper, and Multipack Labeller from ULMA Packaging revolutionizes your production process. This line is engineered for efficient operations with a fully automated system that streamlines stacking, wrapping, and labeling of biscuits and other bakery products. The FR 400 Flow Wrapper stands out for its ability to produce up to 70 linear meters of packaging film per minute, utilizing recyclable 100% paper film to meet eco-friendly standards. It integrates seamlessly with digital controls and remote management, offering flexibility and high-speed throughput for continuous production. Particularly suitable for food manufacturers and sustainable packaging companies, this system reduces material waste with innovative packaging solutions like adhesive paper labels for multipacks, which replace traditional secondary packaging. Designed for reliability and consistency, this equipment supports a wide range of applications—from digestive biscuits to macarons—and operates under rigorous conditions while minimizing product damage. ULMA Packaging provides engineering support and customization options to match specific production needs, ensuring your line meets industry requirements.

Benefits

  • Increases production efficiency with high-speed, fully automated packaging operations.
  • Reduces material costs by using 100% recyclable paper for sustainable packaging.
  • Minimizes product damage through precise handling and control throughout the process.
  • Enhances flexibility with adjustable stacking parameters to accommodate various biscuit types.
  • Supports remote management and monitoring for streamlined supply chain integration.

General


Applications
Bakery products,Biscuits,Confectionery,Snacks
End products
Digestive biscuits,Chocolate chip cookies,Cream-filled sandwich cookies,Ginger snaps,Vegan oat bars,Shortbread cookies,Macarons,Biscotti,Multi-grain crackers,Savory cheese biscuits
Steps before
Biscuit stacking,Biscuit sorting
Steps after
Product grouping,Labelling,Multipack formation
Input ingredients
biscuits,recyclable paper,adhesive paper labels
Output ingredients
stacked biscuits,primary packaging,multipack packaging,rejected packages
Market info
ULMA Packaging Spain is renowned for designing and manufacturing innovative, customized packaging solutions for the food, pharmaceutical, and non-food industries, emphasizing advanced automation technology, sustainability, and high-quality service.

Technical Specifications


Automation
Fully automated solution
Primary packaging material
100% recyclable paper
Multipack packaging material
100% recyclable paper with adhesive labels
Production speed
70 linear metres/minute
Pile formation flexibility
4 to 10 biscuits
Rejection System
Sensor-based rejection of invalid packages
Multipack group size
5 units
Film material type
Fully recyclable 100% paper film
Control system
Remote HMI control
Label feature
Pre-cuts for individual package separation
Biscuit handling
Careful handling to minimize damage

Operating Characteristics


Automation level
Fully automated
Sustainability
100% recyclable packaging
Packaging speed
Up to 70 meters/min
Flexibility
Adjustable biscuit pile sizes
Error detection and rejection
Automated sensor-based rejection
Primary and secondary packaging
Single and multipack capabilities

Material Compatibility


Recyclability
100% paper
Sustainability
Fully recyclable film
Adhesive compatibility
Paper adhesive labels
Environmental impact
Reduces packaging material usage


Recyclability Standard
100% paper recyclable

Physical Characteristics


Machine footprint
Compact design for space efficiency
Discharge method
Infeed conveyor and race track system
Stack formation
Up to 10 biscuit piles
Material and construction
100% recyclable paper
Control panel type
HMI control with remote management
Film usage
Up to 70 meters per minute
Packaging type
Primary and multipack packaging

Custom Options


Programming Flexibility
Piles of 4 to 10 biscuits
Control Method
Remote control via HMI
Integration Options
Flow pack and labeling synchrony
Film Type
100% recyclable paper
Label Type
Adhesive paper labels