Flexible wrapping system for bathroom tissue and towels

Optimize your wrapping process with a system engineered for high speed and flexible configurations, effectively meeting demands for eco-friendly and versatile packaging solutions in tissue production.

Wraps and Seals Tissue and Nonwoven Rolls

The UNIVERSA from IMA Group is an automatic wrapping machine expertly designed for tissue and nonwoven products, delivering exceptional versatility and speed. This equipment seamlessly wraps and seals single and multi-roll configurations, accommodating a variety of flexible materials, including eco-friendly options. With a production capacity of up to 200 packs per minute, the UNIVERSA efficiently processes rolls in both horizontal and vertical orientations. Its advanced control panel provides intuitive, step-by-step guidance, streamlining changeovers and maximizing operator efficiency. By reducing energy consumption through optimized motor control and requiring minimal maintenance with high-quality self-lubricating chains, the UNIVERSA is an economical solution for sustainable packaging lines. Capable of storing multiple recipes, this machine ensures fast, repeatable settings, while meeting diverse industry needs in hygiene, personal care, and packaging.

Benefits

  • Increases production efficiency with a capacity of up to 200 packs per minute.
  • Enhances operator productivity through a guided control panel, minimizing human error.
  • Supports sustainability goals via eco-friendly wrapping options with heat-sealable materials.
  • Minimizes maintenance downtime using self-lubricating, self-tensioning chains.
  • Enables fast production adjustments by storing customizable wrap configurations.

General


Applications
Nonwoven products,Bathroom tissue,Tissue products,Household towels,Paper rolls
End products
Single roll toilet paper,Heat-sealable eco-friendly kitchen towel packages,Multi-roll kitchen towel packs,Single roll kitchen towels,Multi-roll toilet paper packs,Heat-sealable eco-friendly toilet paper packages
Steps before
Roll production,Product sorting,Product feeding,Roll infeed
Steps after
Sealing,Package labeling,Quality inspection,Distribution
Input ingredients
bathroom tissue rolls,household towel rolls,single rolls,multi-rolls,flexible plastic material,paper material,transparent material,printed material,heat-sealable paper
Output ingredients
wrapped bathroom tissue rolls,wrapped household towel rolls,single layer packs,double layer packs,triple layer packs,eco-sustainable packs
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Max. Mechanical Speed
up to 220 cy/1'
Servo Motors
20 to 24,depends on possible options
Infeed Diameter Range
90 mm to 200 mm
Infeed Cut-Off Range
90 mm to 300 mm
Outfeed Width Range
90 mm to 600 mm
Outfeed Depth Range
180 mm to 600 mm
Outfeed Height Range
90 mm to 300 mm
Poly Capability Reel Width
320 mm to 1800 mm
Repeat Length
225 mm to 950 mm

Operating Characteristics


Wrapping flexibility
Single roll to multi-roll configurations
Packing speed
Up to 200 packs per minute
Product position
Horizontal and vertical
Pack configuration
Single,double,triple layer
Up to 50-60 BRT rolls and 20 HHT rolls
Automation level
Automatic with touch screen control panel
Changeover time
Guided change-over operations for easy management
Recipe storage
Fast,accurate,repetitive settings
Material compatibility
Flexible plastic or paper,transparent or printed
Sustainability
Heat-sealable paper for eco-sustainable materials

Material Compatibility


Heat-sealable material compatibility
Yes
Compatibility with flexible plastic
Transparent or printed
Compatibility with paper material
Yes
Eco-sustainable material compatibility
Yes

Physical Characteristics


Machine Footprint
Customizable
Infeed Method
Four lanes infeed conveyor
Control Panel Type
Touch screen control panel
Output Configuration
Single,double,and triple layer packs
Wrap Material Compatibility
Flexible plastic or paper material,transparent or printed
Product Orientation
Horizontal and vertical

Custom Options


Control panel type
Touch screen
Recipe storage
Fast,accurate,and repetitive setting
Guided change-over operation
Easy management through control panel
Tutoring system
Innovative system installed
Wrap configuration
Single,double,and triple layer packs
Material flexibility
Flexible plastic or paper,transparent or printed
Layer pack management
Wrapping in horizontal and vertical position
Machine integration
Connectivity with tissue converters
Eco-sustainable material capability
Heat-sealable paper
High-speed operation
Up to 200 packs per minute