High speed packaging system for soft caramels
Optimize your confectionery line with a high-speed solution designed to seamlessly form, cut, and wrap diverse products, ensuring efficient handling from chewy sweets to effervescent tablets.
Forms, Cuts, Wraps, and Packs Products
The U1+F1 from Theegarten-Pactec is a versatile high-speed packaging system designed for the food and confectionery industries. It combines the U1 primary packaging machine and the F1 secondary packaging system to efficiently form, cut, wrap, and pack a wide range of products, including chewing gum, soft caramels, hard candies, and effervescent tablets. With a processing capacity of up to 1,000 wrapped products and 200 stick packs per minute, it delivers precision and speed essential for demanding production environments.
The system utilizes a dual-stage process: initial fold wrapping, followed by stick packing, with options for bottom or side fold in primary packaging and flat or on-edge stick packs in secondary packaging. The compact design ensures a small footprint, allowing easy integration into existing production lines. Equipped with PLC controls, it offers automated operation and remote monitoring, enhancing efficiency and reducing labor costs.
Customization options include material choice for product contact parts, ensuring suitability for various applications and compliance with hygiene standards. Its engineering support offers tailored solutions to meet specific packaging requirements, making the U1+F1 an invaluable addition to any high-volume production facility.
Benefits
- Enhances production speed, achieving up to 1,000 wraps and 200 stick packs per minute.
- Minimizes labor costs with automated PLC-controlled operation.
- Integrates seamlessly into existing production lines due to its compact footprint.
- Allows flexible packaging options with versatile fold and stick pack configurations.
- Ensures consistent product quality across diverse confectionery and tablet products.
- Applications
- Chewy sweets,Soft caramels,Bouillon cubes,Hard candies,Toffees,Chocolate products,Bubble gum,Cereals,Jelly products,Effervescent tablets,Dishwasher tablets,Chewing gum
- End products
- Raspberry jelly beans,Chicken-flavored bouillon cubes,Banana toffee,Vitamin c effervescent tablets,Peppermint chewing gum,Bubble gum balls,Lemon-scented dishwasher tablets,Honey almond granola,Salted caramel chews,Mint hard candies,Milk chocolate bars,Fruit-flavored chewy sweets
- Steps before
- Ingredient Mixing,Product Forming
- Steps after
- Quality Inspection,Storage,Transportation
- Input ingredients
- Soft Caramels,Toffees,Chewy Sweets,Chewing Gum and Bubble Gum Products,Chocolate Products,Krówki,Preformed Products,Jelly Products,Bouillon Cubes,Cereals,Dishwasher Tablets,Eclairs,Effervescent Tablets,Hard Candies
- Output ingredients
- Fold Wrap,Bottom Fold,Side Fold,Stick Pack (flat),Stick Pack (on edge),Wrapped Individual Products,Single Products,Stick Packs,Sealed Stick Packs,Multi-piece Stick Packs
- Market info
- Theegarten-Pactec is known for its expertise in manufacturing highly specialized packaging machines for small-sized confectionery products, offering innovative, flexible, and efficient solutions tailored to various customer needs in the industry.
- Speed
- 1,000 wrapped products/min
- Speed
- 200 stick packs/min
- Speed
- 2,000 single products/min
- Capacity
- Multiple packaging styles
- Footprint
- Compact design
- Primary Packaging Method
- Bottom Fold / Side Fold
- Secondary Packaging Method
- Stick Packs Flat / On Edge
- Wrapping Styles
- Multiple options for primary packing
- Combination
- Primary and Secondary Packaging Machine
- Automation level
- Manual / Plc / Scada
- Batch vs. continuous operation
- Batch / Inline Continuous
- Changeover time
- Fast,minimal downtime
- CIP/SIP
- CIP capable
- Cleaning method
- CIP compatible
- Energy efficiency
- Optimized for lower consumption
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Designed for small footprint
- Control panel type
- PLC-controlled interface
- Discharge method
- Automatic with different wrapping styles
- Machine footprint
- Compact design for limited space environments
- Control panel type
- Touchscreen/PLC
- Integration possibilities
- Feeding and Storage Systems
- Compact footprint
- Small footprint design
- Wrapping styles
- Bottom Fold/Side Fold
- Secondary packaging options
- Flat Stick Pack/On Edge
- Output Speed
- Up to 1,000 products/min