Modular high-speed wrapper for chocolate flow packs
Efficiently wrap a wide range of products, from chocolate bars to dishwasher tablets, with modular flexibility and high-speed capabilities that streamline your packaging line and minimize material usage.
Wraps and Seals Chocolate and Powder Products
The FPC5 from Theegarten-Pactec is a modular high-speed wrapping machine designed to handle both chocolate products and compressed powder items like dishwasher tablets and bouillon cubes. This machine’s unique modular concept allows for swift changeovers between different product sizes and sealing types, including cold, heat, and cut-off seam welding. Capable of wrapping up to 1,500 products per minute, it integrates seamlessly into production lines, enhancing efficiency without compromising versatility. Its ability to process recyclable mono-films and paper-based materials aligns with sustainability goals. The FPC5’s PLC-controlled systems ensure precise operations with possibilities for remote monitoring. For confectionery and snack manufacturers, this machine simplifies logistics with its easy maintenance and customization options, offering engineering support for tailored configurations.
Benefits
- Enhances production efficiency by wrapping up to 1,500 products per minute.
- Reduces material waste with flexible, recyclable packaging options.
- Streamlines operations with quick product size and sealing type changeovers.
- Meets environmental goals by processing eco-friendly packaging materials.
- Lowers maintenance demands with user-friendly design and engineering support.
- Applications
- Chewy sweets,Soft caramels,Candy,Bouillon cubes,Chocolate products,Toffees,Jelly products,Effervescent tablets,Dishwasher tablets,Chewing gum
- End products
- Chocolate-coated wafer bars,Wrapped chocolate bars,Wrapped chewing gum,Individually wrapped dishwasher tabs,Individually wrapped jelly products,Individually wrapped bouillon cubes,Wrapped chocolate products,Individually wrapped toffees,Wrapped effervescent tablets,Wrapped cereal bars,Chocolate bars,Wrapped chewy sweets,Chewy caramels
- Steps before
- Mixing,Chocolate Molding,Cooling,Tempering,Product Feeding
- Steps after
- Cartoning,Boxing,Palletizing,Distribution,Secondary Packaging
- Input ingredients
- small-sized chocolate products,larger chocolate bars,compressed powder products,dishwasher tabs,stock cubes,effervescent tablets,bouillon cubes,soft caramels,toffees,chewy sweets,chewing gum,hard candies,jelly products
- Output ingredients
- wrapped chocolate products in flow packs,wrapped larger chocolate bars in flow packs,wrapped compressed powder products in flow packs,wrapped dishwasher tabs in flow packs,wrapped stock cubes in flow packs,wrapped effervescent tablets in flow packs,wrapped bouillon cubes in flow packs,wrapped soft caramels in flow packs,wrapped toffees in flow packs,wrapped chewy sweets in flow packs,wrapped chewing gum in flow packs,wrapped hard candies in flow packs,wrapped jelly products in flow packs
- Market info
- Theegarten-Pactec is known for its expertise in manufacturing highly specialized packaging machines for small-sized confectionery products, offering innovative, flexible, and efficient solutions tailored to various customer needs in the industry.
- Speed
- 1,500 products/min
- Packaging Material Speed
- 120 meters/minute
- Capacity
- Up to 1,500 products/min
- Changeover Time
- Quick changeover between product sizes and sealing types
- Sealing Type
- Cold sealing,heat sealing,cut-off seam welding
- Material Type
- Recyclable mono films and paper-based packaging material
- Output Rate (Chocolate Products)
- 600 wrapped chocolate bars/minute
- Output Rate (Multi-Packs)
- 225 multi-packs/minute
- Output Rate (Cereal Bars)
- 420 cereal bars/minute
- Output Rate (Wafer Bars)
- 500 chocolate coated wafer bars/minute
- Automation level
- PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Changeover time
- Quick changeover
- Cleaning method
- CIP / Manual
- Energy efficiency
- Optimized consumption
- Recyclable material compatibility
- Mono films,paper-based packaging
- Sealing type compatibility
- Cold sealing,heat sealing,cut-off seam welding
- Compatibility with compressed powder products
- Dishwasher tabs,bouillon cubes,effervescent tablets
- Machine footprint
- Not specified
- Modular design
- Yes,quick changeover between product sizes
- Feed method
- Automatic with various feeding systems
- Discharge method
- Flow pack
- Control panel type
- Not specified
- Compact footprint
- Not specified
- Sealing type
- Cold sealing,heat sealing,cut-off seam welding
- Changeover capability
- Quick change of product sizes and sealing types
- Modular concept
- Allows quick changeover between different product sizes
- Sealing type change
- Cold sealing,heat sealing,cut-off seam welding
- Packaging material
- Recyclable mono films and paper-based materials
- Integration possibilities
- Compatible with cartoning system BLM
- Product type compatibility
- Chocolate products,compressed powder products
- Application flexibility
- Chocolate bars,dishwasher tabs,stock cubes,effervescent tablets