High-speed forming, cutting, and wrapping for long soft caramels

Optimize your confectionery production with high-speed precision equipment designed to form, cut, and wrap extra-long soft caramels while ensuring consistent quality and efficiency.

Forms, Cuts, and Wraps Extra-Long Soft Caramels

The U1-II and U1-III machines from Theegarten-Pactec are cutting-edge solutions designed for confectionery manufacturers seeking high output rates. These machines specialize in forming, cutting, and wrapping extra-long soft caramels in a double twist style, seamlessly integrating into high-speed production lines. With the ability to handle up to 1,000 products per minute, they maximize throughput while maintaining precision. Equipped with continuous operation capabilities, these machines reduce downtime and improve overall efficiency in packaging departments. Built for energy efficiency, they incorporate smart motor controls, reducing energy consumption without sacrificing performance. The compact design ensures easy integration into existing production setups, and their robust construction, often featuring stainless steel components, offers exceptional durability and corrosion resistance. The U1-II and U1-III also support easy maintenance and quick cleaning, minimizing production interruptions. Customization options are available to meet specific production needs, backed by Theegarten-Pactec’s engineering support for seamless implementation and operation.

Benefits

  • Maximizes production efficiency, processing up to 1,000 products per minute.
  • Supports seamless integration into existing production lines with a compact design.
  • Enhances operational efficiency with continuous high-speed processing.
  • Lowers energy costs through optimized motor controls.
  • Simplifies maintenance with easy-cleaning features and robust construction.

General


Applications
Chewy sweets,Soft caramels,Hard candies,Toffees,Chocolate products,Bubble gum products,Preformed products,Chewing gum
End products
Long stick hard candies,Gum-filled bubble gum,Chocolate-covered caramels,Decorative preformed confectioneries,Extra-long soft caramels,Filled chewy sweets,Long toffees
Steps before
Mixing,Forming,Heating,Cutting
Steps after
Wrapping,Storage,Distribution,Packaging
Input ingredients
extra-long soft caramels,toffees,chewy sweets,chewing gum
Output ingredients
double twist wrapped soft caramels,double twist wrapped toffees,double twist wrapped chewy sweets,double twist wrapped chewing gum
Market info
Theegarten-Pactec is known for its expertise in manufacturing highly specialized packaging machines for small-sized confectionery products, offering innovative, flexible, and efficient solutions tailored to various customer needs in the industry.

Technical Specifications


Output Rate
1,000 products/min
Product Type Compatibility
Soft Caramels,Toffees,Chewy Sweets,Chewing Gum
Wrapping Style
Double Twist
Design
Compact
Cutting and Wrapping Capability
Extra-long Products

Operating Characteristics


Automation level
PLC
Changeover time
Short / Quick
CIP/SIP
Manual
Cleaning method
Manual
Batch vs. continuous operation
Batch
Energy efficiency
High

Product type Characteristics


Product type
Soft Caramels,Toffees,Chewy Sweets,Chewing Gum

Physical Characteristics


Compact footprint
Yes
Discharge method
Cut,Wrap
Control panel type
Integrated

Custom Options


Control panel type
Touchscreen HMI
Integration possibilities
PLC integration
Compact footprint
Compact design at high output rate