High speed wrapping solution for hard candies and toffees
Enhance your production with a high-speed solution designed for precision wrapping of diverse confectionery and solid products, ensuring seamless integration into your existing packaging line for superior efficiency.
Wraps and Packages Confectionery and Food Products
The HCW4+F3/F4 series by Theegarten-Pactec is a robust packaging solution for high-speed confectionery and food operations. This system seamlessly combines primary and secondary packaging processes, utilizing a bottom fold technique for initial wrapping and efficient stick pack grouping for secondary packaging. Designed for diverse applications in sweets and food industries, it is perfect for wrapping hard candies, chocolate truffles, soft caramel chewies, and even non-food products like dishwasher tablets. With an impressive throughput of up to 1,500 wrapped products per minute, it includes smart grouping to handle empty cycles, ensuring complete product batches for final packing. The system is PLC-controlled for seamless integration into existing lines and offers energy-efficient operations with optimized motor control, reducing energy consumption by up to 30%. Available in durable materials, it is engineered for minimal downtime and easy maintenance, featuring quick-changeover capabilities. Additionally, customization options are available to meet unique production requirements, supported by Theegarten-Pactec’s expert engineering team.
Benefits
- Increases packaging speed with up to 1,500 products per minute.
- Ensures precise product handling with intelligent grouping systems.
- Cuts energy use by 30% due to optimized motor control.
- Reduces labor costs with seamless PLC integration.
- Adapts to various packaging needs with versatile material compatibility.
- Applications
- Soft caramels,Fudge,Hard candies,Bouillon cubes,Chocolate products,Toffee,Bubble gum,Sweets,Cereals,Jelly products,Effervescent tablets,Dishwasher tablets,Preformed products,Chewing gum
- End products
- Chocolate truffles,Berry-flavored bubble gum,Toffee squares,Spearmint chewing gum,Citrus effervescent tablets,Beef bouillon cubes,Soft caramel chewies,Fudge bites,Hard candies with center-filling,Jelly bears,Honey nut granola clusters,Lemon dishwasher tablets
- Steps before
- Product forming,Pre-cooling,Center-filling (for hard candies),Pre-molding
- Steps after
- Distribution,Storage,Quality control,Labeling,Shipment
- Input ingredients
- pre-formed products,hard candies,éclairs,toffees,products suitable for plate feeding
- Output ingredients
- bottom fold wrapped products,folded stick packs,sealed stick packs,multi-piece folded stick packs,multi-piece sealed stick packs,flow packs
- Market info
- Theegarten-Pactec is known for its expertise in manufacturing highly specialized packaging machines for small-sized confectionery products, offering innovative, flexible, and efficient solutions tailored to various customer needs in the industry.
- Wrapping Speed
- 1,500 wrapped products/min
- Stick Pack Output
- 300 folded / 130 sealed stick packs/min
- Primary Packaging Type
- Bottom Fold
- Secondary Packaging Type
- Sealed or Folded Stick Packs
- Automation
- Intelligent Grouping
- Batch vs. Continuous
- Batch
- Recyclable Material Processing
- Mono films and paper-based
- Compatibility
- Hard Candy,Éclair,Toffees
- Integration Options
- FPC5 for Flow Packs
- Automation level
- PLC / Intelligent Grouping
- Batch vs. continuous operation
- Batch
- Changeover time
- Quick
- Packaging speed
- 1,500 products/min
- Energy efficiency
- Optimized for high speed
- Integration with secondary packaging
- Flow packs / Stick packs
- Machine footprint
- Compact
- Feed/Discharge method
- Plate feeding system
- Control panel type
- Intelligent grouping section
- Combination type
- HCW4 for primary and F3/F4 or FPC5 for secondary
- Secondary packaging type
- Folded stick packs / Flow packs
- Control panel type
- HMI / Touchscreen
- Integration possibilities
- Primary and secondary packaging integration
- Packaging types
- Bottom fold,sealed or folded stick packs
- Compact footprint
- Yes