Lollipop forming system for various shapes

Create perfectly shaped lollipops with precise control over size and design while minimizing downtime through rapid changeovers and integrated detection systems.

Forms and Detects Lollipops with Precision

The GEA Aquarius FlexFormer Start Up is your go-to solution for efficient lollipop production. This machine excels in forming both ball and 3D lollipops, with options for center-filled variations, catering to confectionery manufacturers and startups alike. Its sugar rope detection system ensures precision by halting stick feeding when sugar is absent. Designed for quick changeovers, it enables shape and size adjustments within one hour, enhancing production flexibility. Integrated with automatic lubrication and machine damage protection, it minimizes downtime and maintenance needs. Available with an optional Clean-In-Place (CIP) unit, it ensures fast and efficient cleaning, making it compliant with CE marking standards. The FlexFormer’s modular design supports seamless integration into continuous production lines, with throughput tailored for mid-range operations. Optional wrapping solutions provide further customization, allowing you to maintain product integrity with minimal manual intervention.

Benefits

  • Enhances production efficiency with less than one-hour changeovers between lollipop types.
  • Minimizes maintenance and cleaning downtime with an optional Clean-In-Place unit.
  • Ensures precise operations by preventing material wastage with sugar rope detection.
  • Supports seamless production integration due to adaptable mid-range capacity.
  • Maintains product quality throughout processing, ensuring high-detail lollipop designs.

General


Applications
Candy,Snacks,Confectionery,Sweets,Lollipops
End products
Fancy lollipops,Ball lollipops,3d lollipops,Sugar-coated lollipops,Center-filled lollipops
Steps before
Sugar preparation,Flavor mixing,Dye mixing
Steps after
Cooling,Wrapping,Packaging
Input ingredients
sugar rope,stick
Output ingredients
solid ball lollipop,center filled ball lollipop,fancy lollipop,3D lollipop
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Sugar Rope Detection
Yes
Automation
Auto Lubrication System
Changeover Time
Less than 1 hour
Machine Cleaning Time
20-30 minutes
Flexibility
Quick changeover between sizes or shapes

Operating Characteristics


Working mechanism
Sugar rope detection system
Integrated steps
Changeover between sizes or shapes
CIP principles
Clean-In-Place unit available
Batch vs. Continuous Operation
Batch
Automation level
PLC-controlled
Changeover time
Less than 1 hour
Cleaning method
CIP

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact
Shape possibilities
Ball / Flat / 3D
Forming method
Sugar rope detection system
Size changeover time
Less than 1 hour
Housing type
Closed machine housing
Stick length adjustment
Easy adjustment
Cooling system
PopCooler B SC
Cleaning system
CIP (Clean-In-Place) unit

Custom Options


Control panel type
Simple on-off button
Exchange set for shapes
Ball,flat,3D
Stick length adjustment
Flexible
Quick changeover capability
Less than one hour
CIP unit availability
Optional package
Integration with cooling and wrapping systems
PopCooler B SC,BunchWrap,TwistWrap