Lollipop forming system for various shapes
Create perfectly shaped lollipops with precise control over size and design while minimizing downtime through rapid changeovers and integrated detection systems.

Forms and Detects Lollipops with Precision
The GEA Aquarius FlexFormer Start Up is your go-to solution for efficient lollipop production. This machine excels in forming both ball and 3D lollipops, with options for center-filled variations, catering to confectionery manufacturers and startups alike. Its sugar rope detection system ensures precision by halting stick feeding when sugar is absent. Designed for quick changeovers, it enables shape and size adjustments within one hour, enhancing production flexibility. Integrated with automatic lubrication and machine damage protection, it minimizes downtime and maintenance needs. Available with an optional Clean-In-Place (CIP) unit, it ensures fast and efficient cleaning, making it compliant with CE marking standards. The FlexFormer’s modular design supports seamless integration into continuous production lines, with throughput tailored for mid-range operations. Optional wrapping solutions provide further customization, allowing you to maintain product integrity with minimal manual intervention.
Benefits
- Enhances production efficiency with less than one-hour changeovers between lollipop types.
- Minimizes maintenance and cleaning downtime with an optional Clean-In-Place unit.
- Ensures precise operations by preventing material wastage with sugar rope detection.
- Supports seamless production integration due to adaptable mid-range capacity.
- Maintains product quality throughout processing, ensuring high-detail lollipop designs.
- Applications
- Candy,Snacks,Confectionery,Sweets,Lollipops
- End products
- Fancy lollipops,Ball lollipops,3d lollipops,Sugar-coated lollipops,Center-filled lollipops
- Steps before
- Sugar preparation,Flavor mixing,Dye mixing
- Steps after
- Cooling,Wrapping,Packaging
- Input ingredients
- sugar rope,stick
- Output ingredients
- solid ball lollipop,center filled ball lollipop,fancy lollipop,3D lollipop
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Sugar Rope Detection
- Yes
- Automation
- Auto Lubrication System
- Changeover Time
- Less than 1 hour
- Machine Cleaning Time
- 20-30 minutes
- Flexibility
- Quick changeover between sizes or shapes
- Working mechanism
- Sugar rope detection system
- Integrated steps
- Changeover between sizes or shapes
- CIP principles
- Clean-In-Place unit available
- Batch vs. Continuous Operation
- Batch
- Automation level
- PLC-controlled
- Changeover time
- Less than 1 hour
- Cleaning method
- CIP
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact
- Shape possibilities
- Ball / Flat / 3D
- Forming method
- Sugar rope detection system
- Size changeover time
- Less than 1 hour
- Housing type
- Closed machine housing
- Stick length adjustment
- Easy adjustment
- Cooling system
- PopCooler B SC
- Cleaning system
- CIP (Clean-In-Place) unit
- Control panel type
- Simple on-off button
- Exchange set for shapes
- Ball,flat,3D
- Stick length adjustment
- Flexible
- Quick changeover capability
- Less than one hour
- CIP unit availability
- Optional package
- Integration with cooling and wrapping systems
- PopCooler B SC,BunchWrap,TwistWrap