Flow wrapper for lollipops packaging
Achieve precise and high-speed lollipop packaging with continuous-motion flow wrapping, designed to ensure seamless production and minimize downtime for confectionery manufacturing lines.
Wraps and Packages Lollipops at High Speed
The CWFL-1000 Flow Wrapper from Carugil is engineered for the efficient, high-speed packaging of confectionery products like lollipops, soft candies, and chewing gums. This continuous-motion horizontal form, fill, and seal machine streamlines your production by operating at speeds up to 600 pieces per minute, ensuring precise wrapping with its brushless servomotor-driven movements for optimum synchronization.
The CWFL-1000 replaces traditional chain feeding systems with a novel transport method, removing the need for chain greasing and minimizing contamination risks. It’s equipped with an automatic longitudinal correction system via photoelectric cells and continuous tension control for accurate film guidance. Film splicing is seamless, with an automatic system to introduce new reels without stopping the machine, ensuring uninterrupted operation.
Applications cover a wide range of confectionery products, such as fruit-flavored lollipops and cream-filled toffees, making it indispensable for candy producers. The CWFL-1000 supports additional customization with optional features like inkjet printers for date coding and label applicators for self-adhesive stickers, synchronized precisely with the machine’s speed for consistent labeling.
Designed with minimal maintenance requirements in mind, the CWFL-1000 is your solution for robust and reliable candy flow-wrapping, seamlessly integrating into existing production lines within the confectionery industry.
Benefits
- Increases production efficiency by wrapping up to 600 pieces per minute.
- Minimizes contamination risk with innovative transport system, eliminating chain greasing.
- Ensures precise wrapping alignment, reducing material waste and product defects.
- Maintains uninterrupted operation through automatic film splicing, enhancing overall uptime.
- Offers customizable labeling and coding options, meeting diverse product packaging requirements.
- Applications
- Fruit pastes,Hard candies,Confectionery products,Toffees,Bubble gum,Sweets,Lollipops,Chewing gum,Soft candies
- End products
- Cream-filled toffees,Caramel-centered toffees,Assorted flavored hard candies,Fruit-flavored lollipops,Individually wrapped chewing gum pieces,Classic bubble gum balls,Soft candy chews,Chewy fruit pastes
- Steps before
- Mixing,Extrusion,Ball forming,Cooling,Sanding
- Steps after
- Packing,Labeling,Date coding,Application of self-adhesive stickers
- Input ingredients
- lollipops,wrapping material,self-adhesive stickers,inkjet printing elements
- Output ingredients
- wrapped lollipops,lollipops with best before dates,lollipops with lot or date coding,lollipops with stickers or tattoos
- Market info
- Carugil is known for its expertise in designing and manufacturing industrial engineered-to-order equipment, particularly for the confectionery and food packaging industries, providing customized solutions that meet specific client needs with high-quality standards and innovative technology.
- Speed
- Up to 600 pieces per minute
- Automation
- Brushless servomotors,electronic controls
- Film guiding accuracy
- Automatic correction system with photoelectric cell
- Tension control
- Continuous tension control system
- Reel splicing
- Automatic system without machine standstill
- Printing capability
- Inkjet printer system for date/lot coding
- Label application
- Self-adhesive sticker application with servo matching speed control
- Form,Fill,and Seal Type
- Horizontal,continuous-motion
- Working mechanism
- Horizontal Form,Fill and Seal (HFFS)
- Speed
- Up to 600 pieces per minute
- Automation level
- Brushless servomotors with electronic control
- Maintenance
- Minimal requirements
- Film guiding system
- Automatic longitudinal correction with photoelectric cell
- Film splicing system
- Automatic reel splicing without standstill
- Label application
- Servo matching speed control
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact
- Discharge method
- Continuous
- Control panel type
- Electronic,with latest generation controls
- Transport system
- Brushless servomotors with electronic controls
- Control panel type
- Touchscreen HMI
- Integration possibilities
- PLC integration
- Splicing system
- Automatic reel splicing
- Film guiding system
- Automatic lateral correction
- Motor type
- Brushless servomotors
- Printing capabilities
- Inkjet printer system
- Label application system
- Servo matching speed control