High infeed palletizer for varied product types

Optimize your production line with high infeed palletizers, ensuring seamless integration for products like bottled beverages and personal care items, while delivering efficient handling and perfect load formation for various packaging needs.

Palletizes and Organizes Product Loads

The TopTier High Infeed Case Palletizer from OCME sets a new standard in automated palletizing solutions for beverage, food, and personal care industries. Utilizing a modular design, it seamlessly integrates into your packaging line with precision and efficiency. Its advanced working principle features EuroDrive gear motors with servo-controlled VFDs, ensuring accurate motion control. Easily adaptable, it can accommodate high-speed continuous operations and diverse product types, from shampoo bottles to cardboard boxes. The palletizer’s EasyStack® software is user-friendly, enabling you to store and access 99 pallet patterns, with the option to create new ones via an intuitive HMI. Safety is built into the system, with features like a category 3 safety cage and light curtain protection. With load labeling, sheet handling, and options for tall and heavy loads, this palletizer offers comprehensive and efficient solutions for various production demands. Additionally, it conserves floor space and reduces end-of-line costs with concurrent stretch wrapping capabilities, making it a vital addition to any high-output production facility.

Benefits

  • Maximizes operational efficiency with continuous, high-speed palletizing, reducing bottlenecks in production.
  • Enhances safety with integrated light curtain and controlled access protocols, protecting personnel and machinery.
  • Minimizes floor space usage and end-of-line costs with concurrent stretch wrapping technology.
  • Allows seamless integration into existing lines with modular design and flexible configuration options.
  • Simplifies product handling and pattern organization, reducing error rates with EasyStack® software and precise motion control.

General


Applications
Food,Personal care,Beverage,Tissue,Lubricants,Paper,Corrugated,Home
End products
Shampoo bottles,Cardboard boxes,Bottled water,Toilet paper rolls,Engine oil containers,Facial tissues,Soap bars,Snack chips,Breakfast cereals,Soft drinks
Steps before
Sorting,Conveying,Infeed Product Processing
Steps after
Stretch Wrapping,Load Labeling,Shipping
Input ingredients
case,bag,tray,trayless,open top,lidded,overwrapped,unwrapped,bundles,nested,display pack,totes
Output ingredients
palletized loads,labeled loads,stretch wrapped loads
Market info
OCME, part of Aetna Group Italy, is renowned for manufacturing innovative, high-quality packaging and material handling solutions, including filling, palletizing, and conveying systems, with a strong reputation for reliability and technological advancement in industrial sectors.

Technical Specifications


Speed
1-5 layers per minute
Load Height
Maximum 108"
Layer Weight
Maximum 1000 lbs
Case Weight
Maximum 300 lbs
Infeed Height
108" to 144"
Minimum Case Dimension
4.5"
Maximum Case Dimension
29"
Footprint
Typical 190" x 142"
Pallet Types
Every product type including case,bag,tray,etc.

Operating Characteristics


Automation level
PLC / SCADA controlled
Batch vs. continuous operation
Inline Continuous
Changeover time
Minimal due to modular design
Cleaning method
Manual and automated cleaning features
Energy efficiency
Optimized through modular and flexible design
Induction and load exit orientation
Customizable per requirement


Patented US
9,896,229 and 10,604,284
Safety standard
Category 3 safety cage design

Physical Characteristics


Machine footprint
80" x 80" to 190" x 142"
Infeed Height
108" to 144"
Maximum load height
108"
Minimum Load Height
72"
Maximum Layer Dimension
50"
Minimum Layer Dimension
38"
Minimum Case Dimension
4.5"
Maximum Case Dimension
29"
Maximum Case Weight
300 lbs
Maximum layer weight
1000 lbs
Supporting framework
Category 3 safety cage

Custom Options


Control Panel Type
HMI touch screen
Induction and Load Exit Orientation
Customizable
Modular Design
Yes,shared functional modules
Sheet Inserter Configuration
High infeed,mezzanine level
Multiple Palletizer Shuttle
Automated shuttle for multiple palletizers
Conveyance and Control System
EuroDrive gear motors with VFD mode
Safety Controls
Category 3 safety cage with redundant protocols
High Infeed Case Palletizer Model Groups
Shared functional modules and frame systems
Sheet Bin Configuration
Manual load with optional lift
Software
EasyStack® Software,up to 99 pallet patterns
Concurrent Stretch Wrapping Option
Available
Product Handling Features
Perfect Pattern Induction