Single sheet fresh pasta forming solution
Effortlessly form diverse pasta varieties with precision, ensuring each shape achieves perfect consistency, filling, and closure to meet high production demands.
Forms and Shapes Fresh Pasta Products
The GEA FreshPasta Former 1 TC540 is designed for fresh pasta manufacturers seeking a versatile and efficient forming solution. This stainless steel machine excels in precision sheeting, forming, and filling operations, producing a wide range of pasta products, including tortellini, ravioli, and tagliatelle. Its innovative double calibrating group and central thickness control ensure consistent product quality. Capable of handling 540 mm wide sheets with adjustable thickness from 0.5 to 1.5 mm, it operates at speeds up to 150 hits per minute. The integrated HMI interface and electric panel simplify control, while the extractable carriage for the scrape cutter facilitates quick cleaning. Ideal for continuous, high-speed production environments, the Former 1 TC540 seamlessly integrates into existing lines, enhancing efficiency and reducing material waste.
Benefits
- Enhances production efficiency with high-speed forming up to 150 hits per minute.
- Ensures product consistency and quality through precise sheet thickness control.
- Minimizes material waste with efficient scrap cutting and removal.
- Simplifies maintenance and cleaning with its fully washable stainless steel design.
- Seamlessly integrates into existing production lines for uninterrupted operation.
- Applications
- Tortellini,Pasta products,Stapled pasta,Fresh pasta,Ravioli
- End products
- Fresh egg tagliatelle,Butternut squash ravioli,Spinach and cheese tortellini,Stapled lasagna sheets,Ravioli with mushroom filling,Four cheese ravioli,Tortellini with ricotta and spinach filling,Seafood tortellini,Herb-infused pasta sheets,Fresh linguine
- Steps before
- Sheet preparation,Mixing,Dough rolling
- Steps after
- Cutting,Filling,Knurling,Wrapping,Scrap removal
- Input ingredients
- pasta sheet,dough sheet
- Output ingredients
- tortellini,ravioli,stapled pasta
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Cruising speed
- 110 hit/min (tortellini),150 hit/min (stapled,ravioli)
- Sheet width
- 540 mm
- Final product thickness
- 0.5-1.5 mm
- Material
- Stainless steel
- Automation
- HMI interface and electric panel
- Cutting method
- Mold cuts and knurling rollers
- Scrape cutter
- Extractable carriage
- Calibrating group
- Double group with central control of thickness
- Feeding system
- Feeding belt connects calibrating group with mould
- Pumping system
- Screw pump mounted on board
- Forming speed
- High speed with reduced scrapes
- Working mechanism
- Single sheet forming
- Integrated steps
- Thickness reduction,cutting,filling,forming,scrap cutting
- Automation level
- HMI interface and electric panel
- Batch vs. continuous operation
- Continuous operation
- Machine control
- Central control of thickness
- CIP/SIP
- Completely washable stainless steel structure
- Scrap management
- Scrap cutter system
- Performance speed
- 110 hit/min (tortellini),150 hit/min (ravioli)
- Product flexibility
- All kinds of pasta formats and moulds
- Cleanability
- Extractable carriage for easy cleaning
- Abrasion resistance
- High
- Biological compatibility
- Food-safe
- Cleanability
- Fully washable
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Sheet width capacity
- 540 mm
- Product thickness range
- 0.5-1.5 mm
- Material
- Stainless steel
- Structure
- Washable design
- Control panel type
- HMI interface and electric panel
- Discharge method
- Extractable carriage for scrap cutter
- Feeding method
- Feeding belt
- Control panel type
- HMI interface
- Custom shapes and formats
- All pasta formats
- Scrape cutter configuration
- Extractable carriage