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Maker - Product Challenge

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In chocolate production, maintaining the right consistency and flow of chocolate mass is essential for quality control and efficiency. Traditional pumping methods can fail to handle varying viscosities and sensitive ingredients, leading to production issues.
<h2>Ensures smooth transport of chocolate mass</h2>
The Aasted CP and CPI chocolate pumps address these challenges by offering versatility and precision in transporting chocolate. The CP pumps are slow-rotating gear pumps that gently push chocolate through pipes, minimizing shear and preserving ingredient integrity. The CPI wing pumps are designed for careful transport of chocolate mass, including those with inclusions. Both pump types can operate in vertical or horizontal orientations, making them adaptable to different production setups. Additionally, the mono pumps in the range are suitable for the transport of all quantities of liquid chocolate, regardless of viscosity. Aasted's pumps ensure consistent flow, aiding in quality assurance and operational efficiency.

Chocolate pump for consistent mass transport

Pumping

transportation

liquid

In various production processes, such as those in the chemical, food-processing, pharmaceutical, and cosmetic industries, high shear mixing is essential. Conventional mixing techniques often fall short when dealing with ingredient separation or space constraints within tanks, posing significant challenges.
<h2>Pump, disperse, homogenize, and emulsify products</h2>
The ME 4100 In-line Mixer by INOXPA offers a versatile solution for high shear mixing applications. This mixer is designed to pump, disperse, homogenize, and emulsify products in various industries. The mixing unit features a stator and rotor within a casing similar to that of a centrifugal pump. High shear is achieved through the precise tolerance between the rotor and stator, and the rotor's high operational speed (over 20 m/s). Additionally, if product viscosity exceeds 200cP or high discharge pressure is required, auxiliary pumps can be integrated. Built with sanitary single mechanical seals and CIPable design, the mixer is ideal for high-hygiene applications. Available materials include AISI 316L for product contact parts and AISI 304 for other components. Options for customization include various working heads, mechanical seals, and connection types. The design ensures efficient particle size reduction to less than 100 microns and is especially useful in existing plants needing efficient recirculation processes.

In-line high shear mixing solution

Blending

Dispersing systems are used to produce emulsions of two immiscible liquids or dispersions of solid particles in a liquid medium. The mixers generally operate on the rotor/stator principle and apply a high shear force on the suspended particles to break them down. The choice of a dispersion mixer depends on the physical state of the material being dispersed, the continuous or batch nature of the process, desired particle size, and the viscosity of the mixture. Dispersion mixers are widely used in the food industry for the dispersion of solid ingredients in oil or water and in the coatings industry for the dispersion of pigments.

Dispersing

An emulsifier is used to mix two immiscible liquids. Heating or cooling requirements during emulsification, overpressure or vacuum requirements, the need for wall scrapers, design of the mixing head, the viscosity of the liquids, and the desired droplet size are all important considerations when selecting an emulsifying system. Emulsifiers are typically used in the food industry for the production of batters, creams, and sauces, in the pharmaceutical and cosmetics industry for the production of creams and lotions, and in the chemical industry for the production of paint and other emulsions.

Emulsifying

Homogenization is the process of reducing particle size in mixtures to improve the consistency, uniformity, and stability of the product. The choice of a homogenizer depends on the nature of the product, desired particle size, the physical state of the ingredients, and pressure requirements during the process. Homogenization is widely used in the biotech industry for cell lysis and in the pharmaceutical industry for the emulsification of creams and ointments; it also finds applications in the cosmetics and food industries for improving the consistency and uniformity of various products.

Homogenization

When processing large volumes of liquid juice, efficient and safe handling systems are essential to streamline operations and maintain product integrity. Manual handling risks contamination, spillage, and safety hazards, requiring a more controlled and automated solution.
<h2>Efficiently empties and pumps liquid juice from drums</h2>
The semi-automatic Drum Dumper by Bucher Unipektin is a robust solution designed for efficiently emptying drums of liquid juice and transferring the product to subsequent processes. It employs a pneumatic double lifting system for safe and controlled drum handling. Pneumatic clamps ensure the drum is securely fastened during tipping, while a comprehensive safety system minimizes risks. The unit includes a Clean-In-Place (CIP) spray cleaning system and is constructed with stainless steel components where it contacts the product, ensuring hygiene and durability. An optional motorized roller transporter can automate drum entry and exit. This system can handle 20-30 drums per hour, accommodating both open-top cylindrical and conical drums with capacities of 200 liters. It features a 600-liter hopper and various connections for easy integration into processing lines.

Drum dumper for emptying liquid juice drums

Handling

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Chocolate pump for consistent mass transport

In-line high shear mixing solution

Drum dumper for emptying liquid juice drums

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