Chocolate enrobing system for industrial production
Effortlessly transition between chocolate types in your high-speed production line with a versatile system designed for seamless enrobing, coating, and detailing of various confections.
Enrobes and Coats Confectionery Products
The SWITCH ULTRA Enrobing Machine from Prefamac is engineered to enhance industrial confectionery production through versatile chocolate enrobing and coating. Designed for chocolate manufacturers and biscuit producers, it features interchangeable chocolate tanks and baths, enabling rapid transitions between chocolate types and colors, ensuring production flexibility for diverse sweets like digestive biscuits and chocolate-coated truffles.
Operating on an industrial scale, the SWITCH ULTRA supports continuous high-speed processes thanks to its robust stainless steel construction and dual grill conveyors, delivering consistent coating results for high-volume applications such as donuts and waffles. The machine’s chocolate distribution system includes a chocolate pump and return pump for real chocolate, ensuring precision and reduced wastage.
Integrating seamlessly into existing production lines, this enrobing machine offers numerous customization options, such as variable belt widths and additional removable chocolate tanks, to tailor the setup to specific production needs. Its adaptable central or PLC control system allows for precise adjustments in speed and function, maximizing throughput efficiency while maintaining energy conservation through optimized motor control.
The SWITCH ULTRA is compliant with industry standards for food processing equipment, ensuring safe operation under rigorous continuous production conditions. Moreover, the machine facilitates easy cleaning and maintenance, featuring detachable components like the chocolate baths, which can be swiftly removed for thorough cleaning, thus minimizing downtime and ensuring hygiene standards are met.
Benefits
- Enhances production flexibility with interchangeable chocolate tanks for varied chocolate types and colors.
- Minimizes downtime through swift and easy removal and cleaning of chocolate baths.
- Increases production efficiency with continuous high-speed operation.
- Maintains precise chocolate coating through an efficient distribution system, reducing waste.
- Customizable design supports a broad range of product sizes and production requirements.
- Applications
- Biscuits,Waffles,Sweets,Donuts,Truffles,Fillings
- End products
- Glazed donuts,Chocolate-coated truffles,Digestive biscuits,Caramel fillings,Nougat candies,Stroopwafels
- Steps before
- Tempering,Preparation,Melting
- Steps after
- Cooling,Drying,Packaging,Decorating
- Input ingredients
- biscuits,waffles,donuts,truffles,fillings,real chocolate,imitation chocolate
- Output ingredients
- chocolate-coated biscuits,chocolate-coated waffles,chocolate-coated donuts,chocolate-coated truffles,chocolate-coated fillings
- Market info
- Prefamac is known for manufacturing high-quality chocolate processing equipment, including tempering, enrobing, and cooling machines. The company is recognized for innovative and custom-engineered solutions tailored to the confectionery industry, emphasizing precision, efficiency, and reliability.
- Automation
- PLC-controlled
- Capacity
- Unit/per period
- Grill conveyor width
- 400-1600 mm
- Chocolate tank capacity
- 20 to 220 liters
- Chocolate type compatibility
- Real/Imitation/Both
- Type of enrobing
- Bottom/Double/Total
- Electrical requirements
- 220-240V 50Hz / 110-120V 60Hz / 380-420V 50Hz
- Working mechanism
- Chocolate enrobing and coating
- Integrated steps
- Enrobing,coating,removing tanks
- Batch vs. continuous operation
- Continuous
- Automation level
- PLC-controlled
- Changeover time
- Quick due to removable tanks
- Cleaning method
- Manual removable parts
- Height of activity (adaptable)
- Variable in mm
- Cleanability
- Easy to clean surfaces
- Abrasion resistance
- High resistance
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Density/particle size
- Large range of chocolate types
- Coating method
- Enrobing
- Product Types
- Biscuits,Waffles,Donuts,Truffles
- Chocolate Compatibility
- Real,Imitation
- Product Dimensions
- LxBxH in mm
- Product Weight Control
- With/without chocolate
- Enrobing Style
- Bottom,Double,Total Covered
- Machine footprint
- 2 m long,2 m high
- Tank size
- 20 to 220 litres
- Belt width
- 400-500-620-820-900-1050-1200-1300-1400-1500 mm
- Control panel type
- Central control panel or PLC control
- Material used
- Pearled stainless steel
- Conveyor type
- Double grill conveyors
- Chocolate distribution
- Double curtain for chocolate distribution
- Discharge method
- Removable chocolate tank
- Control panel type
- Central control panel or PLC control
- Discharge method
- Removable chocolate tank and baths
- Belt width
- 400–1600 mm
- Coating options
- Bottom,Double,Total covered