Industrial mixer for liquid and viscous products
Achieve precise mixing and homogenization of high-viscosity liquids and slurries with advanced vacuum and pressure operations, ideal for producing complex emulsions and ensuring process consistency in demanding production environments.
Homogenizes and Emulsifies High-Viscosity Products
The BACHMIX R from Bachiller is a vacuum recirculation mixer designed for seamless emulsification and homogenization of high-viscosity liquid products in cosmetics, pharmaceuticals, and fine chemicals sectors. Utilizing a coaxial or Helix agitator with a rotor-stator system, it ensures uniform processing. Capable of operation from 25L to 20,000L, it integrates vacuum, pressure, and CIP/SIP systems for efficient production. Automated via PLC with HMI interface, it supports recipe creation and real-time process monitoring. Constructed to ASME VIII, AD-2000, and EN-13445 standards, it ensures GMP compliance with polished surfaces. Its robust design allows for optimal energy usage and precise temperature control using segmented heating/cooling jackets and vacuum sealing.
Benefits
- Ensures consistent product quality with precise homogenization and emulsification.
- Minimizes labor costs through PLC automation and real-time process supervision.
- Enhances energy efficiency via optimized vacuum and heating systems.
- Meets stringent industry standards, ensuring compliance with GMP and FDA regulations.
- Facilitates quick product changeover and cleaning with integrated CIP/SIP systems.
- Applications
- Sauces,Gels,Vitamin supplements,Silicones,Cosmetics,Pigments,Colorings,Sweeteners,Food,Polymers,Fine chemicals,Petrochemicals,Sunscreen,Resins,Concentrates,Baby food,Creams,Biocosmetics,Pharmaceuticals,Toothpastes,Adhesives,Emulsions,Lipstick
- End products
- Infant formula,Paracetamol syrup,Lipstick shades,Silicone sealant,Polyester resin,Foundation makeup,High spf sunscreen lotions,Energy drink concentrates,Strong bonding adhesive tape,Tomato sauce,Liquid soap,High-performance automotive paint,Gummy vitamin supplements
- Steps before
- Purification,Drying,Emulsification,Grinding,Weighing raw materials,Material addition
- Steps after
- Sterilization,Packing,Coating,Cooling,Filling,Quality control
- Input ingredients
- food additives,after sun,antibiotics,biocosmetics,colorings,creams,toothpastes,diets,sweeteners,emulsions,essences,flavours,shaving foam,dispersals,gels,gominas,syrup,lipstick,body milk,masks,pommades,sunscreen,adhesives,pigments,polymers,premix,resins,silicones,baby food,concentrates,vitamin supplements,gelatins,ketchup,mayonnaise,jams,sauces
- Output ingredients
- high viscosity homogenizations,fine emulsions,creams,toothpastes,biocosmetics,syrups,lipsticks,body milk,gels,silicones,mayonnaise,jams,sauces
- Market info
- Bachiller specializes in industrial engineered-to-order equipment, known for high-quality process equipment in the chemical, petrochemical, pharmaceutical, and food industries. They are recognized for their expertise in designing and manufacturing pressure vessels, reactors, and mixing equipment.
- Work Volume
- 10-100% of capacity
- Operating Pressure
- Atmospheric,optional up to 2 bar (g)
- Vacuum
- -0.9 bar
- Operating Temperature
- Up to 110°C
- Shear Rate
- 250,000 s-1
- GAP Adjustment
- 0.1 mm to 1.5 mm
- Heating/Cooling Sections
- 1,2 or 3 sections
- Thermal Insulation
- Tight welded stainless-steel protection
- Control System
- PLC with HMI or Panel PC
- Design Standard
- ASME VIII div.1 – AD-2000 – EN-13445
- Working Mechanism
- Coaxial/Helix mixing tools,rotor-stator homogenizer
- Integrated Steps
- Vacuum and pressure operations,CIP/SIP
- Batch vs. Inline Flow
- Batch
- Temperature Control
- Operating temperatures up to 110°C
- Pressure Range
- Vacuum at -0.9 bar,optional up to 2 bar (g)
- Vacuum Tightness
- 100% vacuum tight
- Automation Level
- PLC supervision system
- CIP Principles
- CIP/SIP system integrated
- Agitation Control
- Independently controlled coaxial or helicoid type Helix mixing
- Homogenization Control
- Rotor stator with internal/external homogenization,adjustable GAP
- Control Interface
- HMI with color touch interface
- Manufacturing Parameters Reproducibility
- Perfect reproduction
- Raw Material Integration
- Continuous additions via HRB homogenizer
- Cleanability
- Easy to clean
- Corrosive resistance (e.g. acids)
- High resistance
- Biological compatibility
- Pharmaceutical,cosmetic grade
- Abrasion resistance
- Durable
- Density/particle size
- Versatile for varying consistency
- CGMP sanitary design
- validating FDA
- Tank Shape
- Vertical Cylindrical
- Tank Size
- 25L to 20,000L
- Footprint
- Compact
- Lid Type
- Liftable with Automatic Closure (SUPERCLAMP)
- Discharge Method
- Continuous via HRB Homogenizer
- Heating/Cooling Jacket
- 1,2,or 3 Sections
- Polishing
- Polished Ra ≤ 1.2 μm
- GAP Adjustment
- 0.1 mm to 1.5 mm
- Lid Feature
- Liftable lid with automatic closure system