Industrial mixer for liquid and viscous products
Achieve precise mixing and homogenization of high-viscosity liquids and slurries with advanced vacuum and pressure operations, ideal for producing complex emulsions and ensuring process consistency in demanding production environments.
Homogenizes and Emulsifies High-Viscosity Products
The BACHMIX R from Bachiller is a vacuum recirculation mixer designed for seamless emulsification and homogenization of high-viscosity liquid products in cosmetics, pharmaceuticals, and fine chemicals sectors. Utilizing a coaxial or Helix agitator with a rotor-stator system, it ensures uniform processing. Capable of operation from 25L to 20,000L, it integrates vacuum, pressure, and CIP/SIP systems for efficient production. Automated via PLC with HMI interface, it supports recipe creation and real-time process monitoring. Constructed to ASME VIII, AD-2000, and EN-13445 standards, it ensures GMP compliance with polished surfaces. Its robust design allows for optimal energy usage and precise temperature control using segmented heating/cooling jackets and vacuum sealing.
Benefits
- Ensures consistent product quality with precise homogenization and emulsification.
- Minimizes labor costs through PLC automation and real-time process supervision.
- Enhances energy efficiency via optimized vacuum and heating systems.
- Meets stringent industry standards, ensuring compliance with GMP and FDA regulations.
- Facilitates quick product changeover and cleaning with integrated CIP/SIP systems.
- Applications
- Sauces, Gels, Vitamin supplements, Silicones, Cosmetics, Pigments, Colorings, Sweeteners, Food, Polymers, Fine chemicals, Petrochemicals, Sunscreen, Resins, Concentrates, Baby food, Creams, Biocosmetics, Pharmaceuticals, Toothpastes, Adhesives, Emulsions, Lipstick
- End products
- Infant formula, Paracetamol syrup, Lipstick shades, Silicone sealant, Polyester resin, Foundation makeup, High spf sunscreen lotions, Energy drink concentrates, Strong bonding adhesive tape, Tomato sauce, Liquid soap, High-performance automotive paint, Gummy vitamin supplements
- Steps before
- Purification, Drying, Emulsification, Grinding, Weighing raw materials, Material addition
- Steps after
- Sterilization, Packing, Coating, Cooling, Filling, Quality control
- Input ingredients
- food additives, after sun, antibiotics, biocosmetics, colorings, creams, toothpastes, diets, sweeteners, emulsions, essences, flavours, shaving foam, dispersals, gels, gominas, syrup, lipstick, body milk, masks, pommades, sunscreen, adhesives, pigments, polymers, premix, resins, silicones, baby food, concentrates, vitamin supplements, gelatins, ketchup, mayonnaise, jams, sauces
- Output ingredients
- high viscosity homogenizations, fine emulsions, creams, toothpastes, biocosmetics, syrups, lipsticks, body milk, gels, silicones, mayonnaise, jams, sauces
- Market info
- Bachiller specializes in industrial engineered-to-order equipment, known for high-quality process equipment in the chemical, petrochemical, pharmaceutical, and food industries. They are recognized for their expertise in designing and manufacturing pressure vessels, reactors, and mixing equipment.
- Work Volume
- 10-100% of capacity
- Operating Pressure
- Atmospheric, optional up to 2 bar (g)
- Vacuum
- -0.9 bar
- Operating Temperature
- Up to 110°C
- Shear Rate
- 250, 000 s-1
- GAP Adjustment
- 0.1 mm to 1.5 mm
- Heating/Cooling Sections
- 1, 2 or 3 sections
- Thermal Insulation
- Tight welded stainless-steel protection
- Control System
- PLC with HMI or Panel PC
- Design Standard
- ASME VIII div.1 – AD-2000 – EN-13445
- Working Mechanism
- Coaxial/Helix mixing tools, rotor-stator homogenizer
- Integrated Steps
- Vacuum and pressure operations, CIP/SIP
- Batch vs. Inline Flow
- Batch
- Temperature Control
- Operating temperatures up to 110°C
- Pressure Range
- Vacuum at -0.9 bar, optional up to 2 bar (g)
- Vacuum Tightness
- 100% vacuum tight
- Automation Level
- PLC supervision system
- CIP Principles
- CIP/SIP system integrated
- Agitation Control
- Independently controlled coaxial or helicoid type Helix mixing
- Homogenization Control
- Rotor stator with internal/external homogenization, adjustable GAP
- Control Interface
- HMI with color touch interface
- Manufacturing Parameters Reproducibility
- Perfect reproduction
- Raw Material Integration
- Continuous additions via HRB homogenizer
- Cleanability
- Easy to clean
- Corrosive resistance (e.g. acids)
- High resistance
- Biological compatibility
- Pharmaceutical, cosmetic grade
- Abrasion resistance
- Durable
- Density/particle size
- Versatile for varying consistency
- CGMP sanitary design
- validating FDA
- Tank Shape
- Vertical Cylindrical
- Tank Size
- 25L to 20, 000L
- Footprint
- Compact
- Lid Type
- Liftable with Automatic Closure (SUPERCLAMP)
- Discharge Method
- Continuous via HRB Homogenizer
- Heating/Cooling Jacket
- 1, 2, or 3 Sections
- Polishing
- Polished Ra ≤ 1.2 μm
- GAP Adjustment
- 0.1 mm to 1.5 mm
- Lid Feature
- Liftable lid with automatic closure system