Robotic chocolate assortment system

Streamline your chocolate production by precisely assorting various filled chocolate articles into boxes, enhancing line efficiency and reducing production time with advanced robotics.

Efficiently Sorts and Packs Filled Chocolates

The ChocoAssort™ from Aasted revolutionizes chocolate production by utilizing a high-precision robotic system to sort and pack filled chocolate assortments automatically. It excels in managing diverse shapes, colors, and centers, making it a vital asset for chocolate manufacturers and confectionery producers. Designed for continuous operation, it seamlessly integrates into your production line, enhancing throughput and efficiency. Operating at high capacity, the ChocoAssort™ handles large volumes of chocolates with precision. The system is energy-efficient, leveraging optimized motor control to reduce consumption. Built from hygienic stainless steel, it ensures durable performance and compliance with industry hygiene standards. With flexible integration options, it supports customization to fit specific production needs, backed by Aasted’s expert engineering support.

Benefits

  • Increases production efficiency by automating the sorting process.
  • Enhances product diversity with flexible handling of various shapes and centers.
  • Decreases energy costs through optimized motor operation.
  • Maintains hygiene standards with easy-to-clean stainless steel construction.
  • Offers seamless integration into existing production lines, minimizing setup time.

General


Applications
Chocolate,Sweets,Confectionery,Bakery
End products
Aerated chocolate,Tempered chocolate products,Confectionery slabs,Wafer molds,Chocolate with inclusions,Bakery decorations,Biscuit molds,Filled chocolate assortments,Chocolate decorations
Steps before
Mixing,Feeding ingredients,Melting
Steps after
Filling,Assorting,Cooling,Packing
Input ingredients
chocolate mass,ingredients for tempering,filled chocolate articles,wafers,biscuits
Output ingredients
assorted chocolate articles,decorated chocolate products,tempered chocolate,aerated chocolate,chocolate products with inclusions
Market info
Aasted is known for its expertise in manufacturing equipment for the chocolate, bakery, and confectionery industries, offering solutions like tempering, molding, and baking machinery with a strong reputation for innovation and quality.

Technical Specifications


Capacity
150 kg - 3,000 kg (Melting Tank)
Capacity
Up to 2,500 kg/h (Aeration,Aroma system)
Capacity
Up to 2½ tons/hr (Filling,Weighing station)
Automation
Fully automatic (ChocoAssort)
Material
Stainless steel (Melting Tank)
Temperature control
Temper Curve and Temper Index (ChocoMeter+)
Cooling capability
Precise cooling for production (Cooling unit)
Pump type
CP and CPI pumps (Pumps)
Cutting method
Mechanical or Servo Controlled (Guillotine)

Operating Characteristics


Automation level
Fully automatic
Batch vs. continuous operation
Batch
Changeover time
Quick setup
CIP/SIP
Not specified
Cleaning method
Manual/CIP
Energy efficiency
Optimal integration
Air incorporation control
Precise control
Cooling method
Precision cooling
Feeding method
Automated feeder
Mixing method
Feeder Mixer integration

Material Compatibility


Cleanability
Easy to clean stainless steel
Corrosive resistance (e.g. acids)
Stainless steel
Density/particle size
Suited for chocolate mass

Physical Characteristics


Tank size
150 kg to 3,000 kg

Custom Options


Integration possibilities
Robotic integration,HMI
Control panel type
Advanced HMI
Discharge method
Box Assorting
Capacity
Enhanced Production
Compact footprint
Yes