Lobe pump for industrial ice cream production with ammonia Nh3

Optimize your ice cream and dessert production with continuous freezing and precise mixing, incorporating robust lobe pumps designed to handle mixtures with solids and sterile air for smooth textures and increased volume.

Freezes and Mixes Ice Cream Continuously

The Freezmat KSN Ammonia-NH3 from Catta 27 is a continuous lobe pump freezer designed for industrial ice cream production, integrating seamlessly with ammonia NH3 refrigeration systems. This freezer is equipped with patented lobe pumps that efficiently transfer mixtures containing solid components, such as fruit seeds, while maintaining texture quality. It features a PLC-controlled interface, allowing automatic management of up to 99 recipes and adjusting production parameters to handle increased volume and viscosity. The Freezmat KSN models range from the KSN 7 to KSN 30, with production capacities ranging from 125 to 3,000 liters per hour. The advanced electronic system reduces production start-up time by up to 20% and minimizes product waste, ensuring consistent output with sterile air supply. All components are made from durable materials to support continuous operation and ease of maintenance, including a Clean-In-Place (CIP) system that allows thorough cleaning without disassembly. This equipment is ideal for ice cream and frozen dessert producers seeking reliable and efficient freezing solutions in large-scale production environments.

Benefits

  • Increases production efficiency by handling higher volumes and viscosities.
  • Minimizes start-up time and product waste, enhancing operational output.
  • Ensures product consistency and quality with sterile air supply.
  • Simplifies maintenance with a CIP system that eliminates disassembly.
  • Integrates seamlessly with existing ammonia NH3 refrigeration systems.

General


Applications
Dairy products,Desserts,Ice cream,Frozen treats
End products
Water-ice lolly,Industrial ice cream,Water-ice push-up,Fruit seed ice cream,Bon bons,Candy bars,Extruded stick ice-cream,Ice cream sandwiches,Tartufo desserts,Ice cream cakes
Steps before
Mix Treatment,Emulsification,Pre-mixing
Steps after
Filling,Packing,Hardening,Extrusion
Input ingredients
ammonia NH3,ice cream mixture,sterile air,solid parts like fruit seeds
Output ingredients
industrial ice cream,increased ice cream volume,various textures of ice cream
Market info
Catta 27 is known for manufacturing high-quality engineered-to-order (ETO) industrial equipment, specializing in customized solutions for various industries. Renowned for innovation and reliability, Catta 27 delivers precise, tailored machinery to meet complex client specifications efficiently.

Technical Specifications


Hourly Production
125-3000 l/h
Beater/Dasher Power
5.5-22 kW
Feeding Pump Power
0.75 kW
Refrigerant Capacity
21,000-84,000 Kcal/h
Refrigerant Fluid
NH₃ (Ammonia)
Dimensions
700x1,950x2,050 to 900x3,000x2,250 mm
Automation
PLC-controlled
Recipe Management
Automatically manages up to 99 recipes
Cleaning Method
Special CIP without disassembly
Sterile Air Supply
Advanced electronic system

Operating Characteristics


Working mechanism
Lobe pump with sterile air incorporation
Integrated steps
Mixture transfer,freezing,ice cream transfer
CIP principles
Patented architecture for CIP without disassembly
Batch vs. inline flow
Continuous
Automation level
PLC-controlled
Air incorporation control
Sterile air supply for volume increase
Energy efficiency
Reduces production start time by approximately 20%

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Product Type
Industrial Ice Cream
Flow Rate
125–3,000 L/h

Physical Characteristics


Compact footprint
Depends on model
Control panel type
Touch-screen panel PLC
Discharge method
Lobe pumps

Custom Options


HMI Type
Touch-screen panel