Inline high-shear mixer for powders and liquids
Achieve efficient mixing and homogenization in your production line with a solution designed to handle both low and high-viscosity products seamlessly.
Mixes and Homogenizes Powders and Liquids
The InjectMaster from Daniatech is an innovative high-shear inline mixer designed to enhance mixing efficiency across various industries, including dairy, food and beverage, and biotechnology. Featuring a unique rotor-stator mechanism, the InjectMaster utilizes a specially designed injector to create strong suction for precise powder blending. It effortlessly handles mixing, homogenization, and pumping processes, ensuring consistent product quality for applications such as yogurt, ice cream base, and protein supplements.
With models like the InjectMaster 40-160 and 50-160, the equipment provides capacities of up to 60 kg/min powder intake and 40 m³/h flow rate, accommodating diverse production scales. Its manual butterfly valve ensures precise control over powder dosage, while ergonomic design optimizes operator efficiency. The mixer integrates seamlessly into existing production lines with options for powder automation, control cabinets with frequency inverters, and various fittings to suit specific manufacturing needs.
Built for energy efficiency, the InjectMaster minimizes operational costs with low service requirements, and its EHEDG-compliant design ensures hygienic operation, essential for industries like dairy and personal care. Optional features like double mechanical shaft seals and ATEX compliance cater to specialized production environments, offering flexibility and reliability for extensive customization and engineering support.
Benefits
- Enhances product quality with homogenous and lump-free mixing.
- Lowers operational costs through energy-efficient design.
- Minimizes labor input via customizable automation options.
- Offers ergonomic working height for improved operator comfort.
- Ensures hygienic processing with EHEDG-compliant construction.
- Applications
- Sauces,Sweetened condensed milk,Infant formula,Cheese,Processed cheese,Soft drinks,Ice cream mix,Dairy,Soups,Hummus,Condiments,Cream cheese,Analogue cheese,Recombined milk,Juices,Syrups,Personal care,Pet food,Flavoured milk,Biotech,Concentrates,Dulce de leche,Plant-based beverages,Confectionery,Liquid batters,Mayonnaise,Spreadable cheese
- End products
- Pancake batter,Ketchup,Milkshakes,Hair conditioner,Vegan cheese,Tomato soup,Caramel sauce,Almond milk,Ice cream base,Hummus spread,Maple syrup,Dog food gravy,Lactose-free milk,Shampoo,Yogurt,Protein supplements
- Steps before
- Ingredient Preparation,Pre-mixing,Weighing,Screening
- Steps after
- Homogenization,Cooling,Packaging,Storage
- Input ingredients
- powder,liquids,sugar solutions,recombined dairy products,brine
- Output ingredients
- homogenisation down to 2μ lump-free
- Market info
- Daniatech specializes in manufacturing industrial mixers and processing equipment, known for innovation and high-quality engineering, specifically within the food, beverage, and pharmaceutical industries. Their solutions are tailored to improve efficiency and performance in production processes.
- Motor Power
- 5.5 kW - 7.5 kW
- Flow Rate
- 25 m³/h - 40 m³/h
- Powder Capacity
- 40 kg/min - 60 kg/min
- Outlet pressure
- 2 bar
- Service Water Usage
- 20 l/h
- Weight
- 110 kg - 130 kg
- Dimensions (H x W x D)
- 915 x 660 x 1100 mm
- Funnel Size
- 30 l
- Electrical Requirements
- 230/400 V 50 Hz
- Shaft Seal Options
- Single/Dual
- Pumping Action
- Self-contained or positive feeding required
- Working mechanism
- Rotor-stator principle
- Integrated steps
- Inline high-shear mixing
- Suction of powder
- Innovative injector design
- Automation level
- Manual/PLC
- Batch vs. continuous operation
- Inline Continuous
- Energy efficiency
- High efficiency/Low energy
- Ergonomic working height
- Designed with ergonomic table
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- 915 x 660 x 1100 mm
- Funnel size
- 30 L
- Discharge method
- Tri-clamp inlet/outlet
- Ergonomic design
- Ergonomic working station option