Industrial ice cream continuous freezer

Ensure precise temperature control and product consistency in ice cream manufacturing with this advanced continuous freezer, ideal for optimizing your production line’s efficiency.

Freezes and Mixes Ice Cream Continuously

The Freezmat AC1 from Catta 27 is a semi-automatic piston pump continuous freezer specifically engineered for industrial ice cream production. It integrates a robust continuous refrigeration system with a piston pump to optimize the freezing process, ensuring smooth incorporation of cream mixture and air. Ideal for applications such as gelato, sorbets, and novelty ice cream, it supports a wide range of end-products from creamy ice cream sandwiches to dairy-free popsicles.

The Freezmat AC1 offers multiple hourly production capacities, from 100 to 1,200 liters, catering to diverse manufacturing scales while maintaining consistent product quality. Its efficient use of refrigerant fluids, including R 404A and R 507A, not only ensures optimal temperature control but also complies with demanding international standards. The system’s modular design facilitates easy integration into existing production lines and supports seamless automation with PLC controls.

Additionally, the equipment features energy-efficient components like variable-speed motors for reduced operational costs and eco-friendly operation. Constructed from high-grade materials to resist corrosion and meet stringent safety standards, the Freezmat AC1 ensures durability in demanding industrial environments. Customizable configurations and engineering support are available to tailor the unit to specific process requirements, enhancing the flexibility and efficiency of your production line.

Benefits

  • Enhances product consistency with precision mixing and controlled freezing.
  • Reduces operational costs through efficient refrigerant use and energy-saving motors.
  • Supports diverse product offerings, from gelato to dairy-free ice creams, expanding market reach.
  • Easily integrates into existing production lines, facilitating seamless automation.
  • Ensures long-term durability with corrosion-resistant construction and compliance with international standards.

General


Applications
Water-ice lolly,Stick ice-cream,Sandwich,Candy bars,Desserts,Cakes,Ice cream,Bon bons,Extruded ice-cream
End products
Gelato,Sherbet,Dairy-free ice cream,Ice cream bon bons,Sorbet push-pops,Soft serve ice cream,Novelty ice cream desserts,Frozen yogurt,Cream-filled cones,Ice cream sandwiches,Fruit-flavored popsicles,Sorbet,Premium ice cream,Ice cream cakes,Chocolate-covered ice cream bars
Steps before
Mixing,Pre-cooling,Ingredient blending
Steps after
Filling,Hardening,Packaging
Input ingredients
cream mixture,air
Output ingredients
industrial ice cream
Market info
Catta 27 is known for manufacturing high-quality engineered-to-order (ETO) industrial equipment, specializing in customized solutions for various industries. Renowned for innovation and reliability, Catta 27 delivers precise, tailored machinery to meet complex client specifications efficiently.

Technical Specifications


Hourly Production
100/200 l
Hourly Production
200/400 l
Hourly Production
300/600 l
Hourly Production
600/1,200 l
Beater Power
3 kW
Beater Power
5.5 kW
Beater Power
7.5 kW
Beater Power
11 kW
Compressor Power
4 kW
Compressor Power
5.5 kW
Compressor Power
11 kW
Compressor Power
22.4 kW
Feeding Pump Power
0.75 kW
Feeding Pump Power
1.10 kW
Condensation
Water
Refrigerant Fluid
R 404A / R 507A / R 449A
Dimensions
650x1,200x1,450 mm
Dimensions
650x1,600x1,450 mm
Dimensions
750x1,850x2,000 mm

Operating Characteristics


Working mechanism
Piston pump for ice cream production
Automation level
Semi-automatic / Automatic
Integrated steps
Transfer cream mixture and air into freezing chamber
Batch vs. continuous operation
Continuous
Air incorporation control
Yes
Condensation method
Water

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Heat sensitivity
High/Low
Foaming tendency
Yes/No

Physical Characteristics


Machine footprint
650x1.200x1.450 mm
Machine footprint
650x1.600x1.450 mm
Machine footprint
750x1.850x2.000 mm
Discharge method
Piston Pump

Custom Options


Control panel type
Electromechanic
Integration possibilities
Continuous refrigeration unit and piston pump
Refrigerant type
R 404A,R 507A,R 449A
Condensation method
Water