Semi-automatic batter preparation plant for wafer production
Enhance your wafer production with a versatile system designed for precise mixing and efficient feeding of batter, ensuring consistent quality across batches.
Mixes and Feeds Wafer Batter
The Semi-Automatic Batter Preparation Plant TMA from Hebenstreit GmbH is designed to streamline the production of homogeneous wafer batter, crucial for manufacturing high-quality snacks and confectionery products. Unique features include a specially developed mixing turbine for gentle yet effective blending of raw materials. This plant can handle batch sizes up to 220 kg, ensuring a production capacity of up to 1100 kg per hour. The process is semi-automatic, allowing precise control over ingredient addition, and reduces mixing time to approximately 3 minutes through optimal turbine operation. Integration into existing production lines is seamless, with its controllable batter pump facilitating the efficient feeding of one or more wafer baking machines. Constructed for energy efficiency, the TMA plant is an ideal choice for food processing companies that prioritize consistency and quality in end-products such as flat wafer sheets, extruded legume snacks, and protein-enriched crisps.
Benefits
- Ensures consistent batch quality, reducing waste and production errors.
- Increases efficiency with rapid mixing times, enhancing overall throughput.
- Seamlessly integrates into existing lines, minimizing installation costs.
- Reduces operational costs with energy-efficient mixing technology.
- Supports diverse product lines, from wafers to protein-enriched crisps, boosting production flexibility.
- Applications
- Wafers,Snacks,Pet food,Sweets,Breakfast cereals
- End products
- Whole grain snack curls,Biodegradable snack packaging,Beer snack rings,Protein-enriched crisps,Flat wafer sheets,Crispy snack balls,Malt flake cereals,Savoury sticks,Textured vegetable protein (tvp) crisps,Hollow wafer shells,Extruded legume snacks,Coated wafer bars,Pet snack extrusions
- Steps before
- Raw Material Preparation
- Steps after
- Baking,Sheet Cooling,Conditioning,Spreading,Stacking,Sandwich Cooling,Cutting,Discharge,Distribution
- Input ingredients
- wafer batter ingredients,recipe ingredients,raw materials
- Output ingredients
- homogeneously mixed wafer batter
- Market info
- Hebenstreit is known for specializing in the manufacture of industrial equipment for wafer production, offering advanced technology and customization for the food industry, with a reputation for high-quality and reliable machinery.
- Automation
- Semi-automatic,options for full automatic feeding
- Capacity
- Max 1100 kg/h
- Batch size
- Up to 220 kg
- Mixing time
- Approx. 3 minutes
- Mixer size
- 150 l,300 l
- Process type
- Batch process
- Mixing method
- Gentle but effective with mixing turbine
- Controllable component
- Batter pump
- Working mechanism
- Semi-automatic
- Integrated steps
- Batter preparation,mixing,feeding
- Batch vs continuous operation
- Batch
- Automation level
- Manual / Automatic
- Cleaning method
- Manual / Automatic
- Changeover time
- N/A
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Tank shape and size
- Container
- Feed method
- Manually or automatically
- Discharge method
- Controllable batter pump
- Batch size
- Up to 220 kg
- Control panel type
- Manual/Automatic features available