Static autoclave for pharmaceutical sterilization

Ensure reliable sterilization with a static autoclave that maintains critical temperature uniformity and air back-pressure control, ideal for complex liquid formulations and pharmaceutical packaging of various sizes.

Sterilizes and Cools Liquid Pharmaceutical Products

The Static Steriflow Autoclave from Steriflow is engineered for precise sterilization processes in the pharmaceutical and biotech industries. Specializing in sterilizing liquid formulations like vaccines, insulin injectables, and saline solutions, it guarantees homogeneity thanks to its advanced cascading water and air back-pressure management systems. This autoclave operates with automatic cycles, ensuring minimal supervision and consistent treatment of up to 7 baskets of products. Its powerful pump reduces cycle time, enhancing throughput while maintaining energy efficiency. Designed with stainless steel for durability, it minimizes the use of liquids through an efficient hydraulic circuit, suitable for temperatures under 105°C. The user-friendly MPI Expert control system supports compliance with 21CFR part 11, ensuring traceable and secure operation. Maintenance is straightforward due to its single moving part—the pump—making it both reliable and cost-effective for pharmaceutical manufacturers. Whether customizing for different packaging or ensuring stringent safety standards, Steriflow offers engineering support to meet your needs.

Benefits

  • Ensures consistent and reliable sterilization, protecting product integrity and safety.
  • Cuts cycle times, boosting production efficiency and meeting high-demand schedules.
  • Minimal maintenance costs due to a simplified design with only one moving part.
  • User-friendly controls ensure regulatory compliance and enhance operational traceability.
  • Flexible integration with existing production lines, accommodating various packaging types.

General


Applications
Large pouches,Liquid formulations,Non-pvc pouches,Pharmaceutical syringes,Pharmaceutical solute pouches,Biopharmaceuticals,Ampoules,Glass bottles
End products
Buffered saline solutions,Antibiotic vials,Plasma expanders,Vaccines,Oncology drug ampoules,Infusion solutions,Liquid vaccines,Saline solution vials,Iv fluids,Multivitamin infusions,Insulin injectables,Parenteral nutrition solutions
Steps before
Packaging of products,Filling ampoules,Filling pouches,Filling syringes,Sealing bottles
Steps after
Quality assurance,Packing,Distribution,Labeling,Storage
Input ingredients
flacons,pouches,syringes,ampoules,glass ampoules,plastic ampoules,bottles,glass bottles,large pouches,non-PVC pouches,big pharmaceutical solute pouches
Output ingredients
sterilized flacons,sterilized pouches,sterilized syringes,sterilized ampoules,sterilized glass ampoules,sterilized plastic ampoules,sterilized bottles,sterilized glass bottles,sterilized large pouches,sterilized non-PVC pouches,sterilized big pharmaceutical solute pouches
Market info
Steriflow SAS is renowned for its expertise in manufacturing industrial sterilization and pasteurization equipment, particularly retorts, used in the food and pharmaceutical industries, recognized for reliability, innovation, and adherence to stringent safety and quality standards.

Technical Specifications


Standard sizes
900 mm,1300 mm,1450 mm,1600 mm,1800 mm,2000 mm,2100 mm,2300 mm
Capacity
2 to 7 baskets
Automation
Automatic cycle process
Cycle temperature
up to 105°C
Air back-pressure management
Highly accurate control
Water Flow System
Pumping,Platular® exchange,douching arrangement
Cooling medium
Sterile water
Power
Powerful pump for short,homogeneous cycles
Control panel
GAMP high performance user friendly
Compliance
21CFR part 11
Door locking system
Air-driven system
Door orientation
Horizontal or vertical

Operating Characteristics


Working Mechanism
Static Cascading Water
Automation Level
Fully Automatic
Cycle Management
Parameter-Based
Maintenance Simplicity
Minimal Maintenance Needed
Batch vs. Continuous Operation
Batch
Air Back-Pressure Management
Automated Regardless of Temperature
Sterilization Process
Static with Superheated Water
Temperature Suitability
Processes below 105°C
Water Flow System
Pumping,Platular® Exchange,Douching
Security Features
Air-Driven Door Locking System

Material Compatibility


Abrasion resistance
Moderate to High
Biological compatibility
Suitable for pharmaceutical products
Cleanability
CIP compatible
Corrosive resistance (e.g. acids)
High
Density/particle size
Various pharmaceutical formulations

Product type Characteristics


Container size
900 mm–2300 mm
Container type
Flacons / Pouches / Syringes / Ampoules
Container type
Glass bottles / Plastic bottles
Packaging type
Large pouches / Non-PVC pouches

Physical Characteristics


Machine footprint
Varies according to size (e.g.,900 mm to 2300 mm)
Basket size
2 to 7 baskets
Discharge method
Automatic,mechanical system of charging/discharging
Control panel type
MPI Expert GAMP panel
Door type
Air-driven system,horizontal or vertical positions

Custom Options


Control panel type
GAMP high performance user-friendly control panel
Integration possibilities
MPI Expert Control System
Door operation
Air-driven system
Opens horizontally or vertically
Pump configuration
Powerful pump for short and homogeneous cycles
Cycle management
Automatic cycle control with air back-pressure management