Lobe pump freezer for industrial ice cream production

Streamline your ice cream production with a semi-automatic lobe pump freezer that ensures consistent texture and enhances volume, even when dealing with fruit pieces or air infusion.

Mixes, Freezes, and Pumps Ice Cream Mixtures

The Freezmat KSR Semi-automatic by Catta 27 is an engineered lobe pump freezer designed for the industrial production of ice cream and frozen desserts. This system integrates patented lobe pumps, which facilitate the seamless mixing and freezing of mixtures containing solid inclusions such as fruit pieces and seeds, transferring these into a continuous freezing chamber. The equipment supports a range of applications, including the production of enhanced-volume ice cream varieties through the infusion of sterile air, yielding products like stick ice cream, water-ice lollies, and extruded sandwiches.

With a processing capacity ranging from 100 to 1,500 liters per hour, the Freezmat KSR accommodates different production scales. Operating on a semi-automatic cycle, it seamlessly integrates with your existing production line, while its advanced electronic system manages recipe parameters and ice cream volume increases. The unit uses R 404A, R 507A, or R 449A refrigerants and supports a CIP (Clean-In-Place) system for efficient cleaning without disassembly, minimizing downtime and maintaining hygiene standards. Available in corrosion-resistant materials, it offers reliable performance in demanding production environments.

Benefits

  • Enhances product texture and volume, accommodating solid inclusions without compromising quality.
  • Reduces labor requirements with easy-to-operate semi-automatic controls.
  • Ensures consistent product quality with precise electronic management of recipe parameters.
  • Minimizes cleaning time and effort through integrated CIP system.
  • Supports diverse ice cream and dessert formulations, increasing production versatility.

General


Applications
Industrial ice cream,Frozen desserts
End products
Stick ice-cream,Water-ice lolly,Sterile air-infused ice cream,Ice cream with seeds,Water-ice push-up,Tartufo,Bon bons,Ice cream sandwich,Candy bars,Extruded stick ice-cream,Ice cream with increased volume and viscosity,Ice cream with fruit pieces,Ice cream cakes
Steps before
Mix Treatment,Emulsification
Steps after
Hardening,Packing,Sterilization
Input ingredients
industrial ice cream mix,solid parts,fruit seeds,sterile air
Output ingredients
industrial ice cream
Market info
Catta 27 is known for manufacturing high-quality engineered-to-order (ETO) industrial equipment, specializing in customized solutions for various industries. Renowned for innovation and reliability, Catta 27 delivers precise, tailored machinery to meet complex client specifications efficiently.

Technical Specifications


Hourly Production (KSR2SR2)
100/200 L
Beater Power (KSR2SR2)
3 kW
Compressor Power (KSR2SR2)
4 kW
Inlet Pump Power (KSR2SR2)
0.75 kW
Refrigerant Fluid
R 404A / R 507A / R 449A
Dimensions (KSR2SR2)
750x1.800x1.700 mm
Hourly Production (KSR4SR4)
200/400 L
Dasher Power (KSR4SR4)
5.5 kW
Compressor Power (KSR4SR4)
5.5 kW
Feeding Pump Power (KSR4SR4)
0.75 kW
Dimensions (KSR4SR4)
750x1.800x1.700 mm
Hourly Production (KSR7SR7)
300/600 L
Dasher Power (KSR7SR7)
7.5 kW
Compressor Power (KSR7SR7)
11.2 kW
Feeding Pump Power (KSR7SR7)
0.75 kW
Dimensions (KSR7SR7)
750x1.800x1.700 mm
Hourly Production (KSR14PLC14)
600/1.200 L
Dasher Power (KSR14PLC14)
11 kW
Compressor Power (KSR14PLC14)
22.4 kW
Feeding Pump Power (KSR14PLC14)
0.75 kW
Dimensions (KSR14PLC14)
750x2.300x2.000 mm
Hourly Production (KSR20SR20)
750/1.500 L
Dasher Power (KSR20SR20)
15 kW
Compressor Power (KSR20SR20)
30 kW
Feeding Pump Power (KSR20SR20)
0.75 kW
Dimensions (KSR20SR20)
750x2.600x2.000 mm
Automation
Semi-automatic | PLC-controlled
Cooling Option
Freon refrigeration unit
Cleaning Method
CIP (Clean-In-Place)

Operating Characteristics


Working Mechanism
Lobe Pump
Integrated Steps
Transfer of mixture and ice cream freezing
CIP Principles
Without disassembly
Batch vs. Inline Flow
Inline Continuous
Automation Level
Manual / PLC
Air Incorporation Control
Sterile air supply

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type compatibility
Various ice cream containers

Physical Characteristics


Dimensions
750x1.800x1.700 mm
Dimensions
750x2.300x2.000 mm
Dimensions
750x2.600x2.000 mm
Footprint
Compact
Discharge Method
Inline transfer

Custom Options


Control panel type
PLC / Operator Panel
Integration Possibilities
Handles up to 99 Recipes
Discharge method
Lobe pump