Chocolate decoration system for pralines and biscuits

Achieve intricate chocolate patterns and uniform coatings on confections, ensuring high-end visual appeal while optimizing production efficiency and reducing waste through precise chocolate management.

Applies and Collects Chocolate Decorations

The Prefamac ZIGZAGGER is an innovative chocolate decoration machine designed for confectionery, bakery, and food processing industries. Its robust stainless steel C-shaped frame and linear IGUS system ensure stability and precision. Capable of applying intricate line or zigzag decorations on pralines, biscuits, cookies, and more, it collects excess chocolate via double-walled trays to minimize waste. The system offers flexibility with adjustable belt and zigzag speeds, accommodating a wide range of chocolate and nut clusters. Heating and pumping systems efficiently manage liquid chocolate delivery and re-use, while speed-controlled motors allow customizable patterns. Prefamac offers options for different pump types and distribution pipes, supporting diverse decoration needs. Its modular design integrates seamlessly into existing production lines, and the machine’s durable components guarantee a long life cycle with minimal maintenance. With various customization options, including different piping and pump setups, this equipment is poised to enhance your production efficiency and creativity.

Benefits

  • Enhances production flexibility with adjustable decoration speeds.
  • Minimizes chocolate waste through efficient collection systems.
  • Facilitates rapid decoration changes to meet diverse product demands.
  • Ensures long-term reliability with low-maintenance stainless steel construction.
  • Seamlessly integrates into existing lines, improving operational continuity.

General


Applications
Cookies,Biscuits,Nut clusters,Pralines,Chocolate coatings,Donuts,Chocolate decorations
End products
Praline fillings,Glazed donuts,Chocolate drizzle coatings,Chocolate swirls,Decorated cookies,Nut chocolate clusters,Chocolate-coated biscuits
Steps before
Chocolate melting,Tempering,Chocolate preparation
Steps after
Cooling,Chocolate setting,Packaging
Input ingredients
chocolate,pralines,biscuit,cookies,donuts
Output ingredients
decorated chocolates,decorated pralines,decorated biscuits,decorated cookies,decorated donuts
Market info
Prefamac is known for manufacturing high-quality chocolate processing equipment, including tempering, enrobing, and cooling machines. The company is recognized for innovative and custom-engineered solutions tailored to the confectionery industry, emphasizing precision, efficiency, and reliability.

Technical Specifications


Decoration Speed
Adjustable
Decoration Style
Line / Zigzag
Dimension Control
X / XY Directions
Pumping and Piping
Double-walled
Capacity
Required capacity in kg
Compatible Conveyor Widths
400–1500 mm
Electricity
400V 3ph 50Hz / 220V 3ph 60Hz
Heating Type
Electric heating with blower system
Temperature Control
Blower with temperature control
Motors
Speed controlled
Chocolate Collection
Double-walled stainless steel collection tray
Chocolate Reuse
Removable filter
Maintenance
Simplified via butterfly valves
Control System
Central control box,three-phase

Operating Characteristics


Working mechanism
Zigzag decoration
Configuration flexibility
X/XY axis control
Automation level
Speed controlled decoration motors
Material handling
Double-walled chocolate piping
Heat management
Electric heating with temperature control
Operation type
Inline continuous
Excess material management
Double-walled stainless steel collection tray

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Frame type
Stainless steel
Frame finish
Pearled
Control panel type
Central control box
Collection tray
Double-walled stainless steel
Piping system
Double-walled and heated
IGUS system
Linear IGUS system for decoration control
Decoration area piping
Flexible

Custom Options


Control panel type
Central control box
Pump type
Choice available
Distribution pipes
Various options
Frame material
Pearled stainless steel
Heating method
Electric heating with blower system
Motor control
Speed controlled motors
Chocolate pump
Double-walled and heated
Piping flexibility
Flexible piping for chocolate delivery