Compact filler and closer for vial processing
Efficiently streamline your vial filling and closing processes with a compact machine designed for precision and ease of integration, minimizing downtime with rapid changeovers and waste-reducing features.
Fills, Stoppers, and Caps Vials Efficiently
The TGM M100 Filler and Closer from Adelphi Manufacturing excels in precise filling, stoppering, and capping of vials, ideal for industries ranging from pharmaceuticals to cosmetics. Featuring peristaltic, volumetric displacement, or vacuum pump options, it offers flexibility for various product types like serums and essential oils. Capable of handling up to 2,400 containers per hour, the M100 supports efficient production with a filling accuracy of +/-0.5%, significantly reducing waste. Designed with cleanability in mind, it offers a swift 15-20 minute changeover and is GMP-compliant, facilitating seamless integration into cleanroom environments. Its “No bottle no fill” and “No cap” sensors optimize line efficiency by minimizing material loss, making it a vital component for packaging and processing departments looking to streamline their operations.
Benefits
- Enhances production efficiency with up to 2,400 vials processed per hour.
- Minimizes waste and costs with precise filling accuracy of +/-0.5%.
- Enables quick production shifts with a 15-20 minute changeover time.
- Maintains product integrity with sensors preventing misfills and cap errors.
- Integrates seamlessly into regulated environments with GMP compliance.
- Applications
- Chemicals,Food,Beverages,Veterinary products,Personal care products,E-liquid,Agrochemicals,Laboratory products,Vials,Household products,Oil,Cosmetics,Lube oil,Pump sprays,Pharmaceuticals
- End products
- Diagnostics vials,Energy shots,Serums,Motor oil additives,Fragrances,Animal care vitamins,Cleaning sprays,Oral vaccines,Chemical reagents,Salad dressings,Vitamin drops,Ampoules,Antiseptic sprays,Deodorant sprays,E-cigarette liquid,Essential oils
- Steps before
- Container preparation,Cleaning and sanitization,Container inspection,Component feeding
- Steps after
- Labeling,Packaging,Quality inspection,Storage
- Input ingredients
- 1ml to 50ml containers,screw caps,push on caps,ROPP caps,clinched seals,pump sprays,vials,plugs,pipettes,droppers,stoppers,security caps
- Output ingredients
- filled containers,stoppered containers,capped containers
- Market info
- Speed
- Up to 2,400 containers per hour
- Container Size
- 1 - 50ml
- Maximum Container Dimensions
- 50mm diameter,150mm high
- Filling Accuracy
- ±0.5%
- Changeover Time
- 15-20 minutes
- Pump Options
- Peristaltic,volumetric displacement,vacuum
- Cap Types
- Screw caps,push on caps,ROPP caps,clinched seals for pump sprays,vials,plugs,pipettes,droppers,stoppers,security caps
- Cleanroom Compatibility
- Yes,with air exhaust modifications
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch
- Changeover time
- 15-20 minutes
- Cleaning method
- Designed for ease of cleaning
- Energy efficiency
- Swift changeover reduces downtime
- Biological compatibility
- Yes
- Cleanability
- Designed for ease with GMP in mind
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- Varies with product
- Container type
- 1 - 50ml
- Filling purpose
- Liquid
- ISO Cleanroom Classification
- ISO 7 / ISO 8
- Compact footprint
- Compact,Space-Efficient
- Machine footprint
- 50mm diameter,150mm high
- Container size
- 1 - 50ml containers
- Discharge method
- Stoppering and capping
- Changeover time
- 15-20 minutes
- Pump options
- Peristaltic,volumetric displacement,vacuum
- Cap type suitability
- Screw caps,push on caps,ROPP caps,clinched seals,plugs,pipettes,droppers,stoppers,security caps
- Container size range
- 1 - 50ml,up to 50mm diameter,150mm high
- Cleaning and changeover design
- Designed for ease of cleaning and swift 15-20 minute changeover
- Environment suitability
- Can be used in cleanroom environments
- Sensor options
- "No bottle no fill","No cap","Badly tightened cap" sensors