Automatic wafer batter preparation system
Optimize wafer production with precision dosing and homogeneous mixing, ensuring consistent quality in every batch for complex confectionery lines.
Mixes and Prepares Wafer Batter
The Automatic Wafer Batter Preparation Plant TMX from Hebenstreit GmbH is designed to enhance your wafer production with unparalleled precision and capacity. This system stands out for its ability to precisely mix and dose raw ingredients like flour, sugar, and starch, ensuring homogeneous batter essential for quality wafer products. Utilizing electronic weighing cells, the TMX achieves accurate ingredient measurement, supporting up to 2,400 kg/hour throughput for flat and hollow wafers or batters with sugar. Designed for seamless integration into automated production lines, it features a modular layout, allowing customization to meet specific recipe and automation needs. The ergonomic loading and vacuum pump system streamline raw material handling, while the frequency-controlled dosing and mixing ensure consistent production quality. The TMX is ideal for the food, snack, and bakery industries, targeting applications from plain wafer sheets to filled snacks and breakfast cereals. With its robust engineering, this plant is easily maintained and supports efficient cleaning, reinforcing its role as a reliable component of any large-scale wafer manufacturing operation.
Benefits
- Enhances production efficiency with precise dosing and mixing, ensuring consistent wafer quality.
- Increases output capacity to 2,400 kg/hour, accommodating high-demand production environments.
- Lowers operational costs by reducing manual ingredient handling through automated systems.
- Supports tailored production needs with a customizable modular layout.
- Facilitates easy integration into existing production lines, minimizing setup and transition time.
- Applications
- Snacks,Pet food,Sweets,Flat wafers,Wafer batter,Hollow wafers,Extruded products,Breakfast cereals,Filled snacks
- End products
- Wafer biscuits,Wafer cones,Coated wafer sheets,Coated hollow wafers,Wafer curls,Breakfast cereal flakes,Enzyme-added wafer batter,Rye flour wafers,Protein crisps,Plain wafer sheets,Sweet crispy snacks,Pet food kibble,Whole grain curls,Wafer sticks,Sugar-added wafer sheets,Hollow wafer balls,Filled cream wafers
- Steps before
- Raw Material Preparation,Dosing,Bag Loading,Vacuum Transport,Flour Sieving
- Steps after
- Baking,Sheet Cooling,Conditioning,Spreading,Stacking,Sandwich Cooling,Cutting,Discharge,Distribution
- Input ingredients
- flour,maize starch,rye flour,sugar,process water
- Output ingredients
- flat wafers,hollow wafers,wafers made from batters containing sugar
- Market info
- Hebenstreit is known for specializing in the manufacture of industrial equipment for wafer production, offering advanced technology and customization for the food industry, with a reputation for high-quality and reliable machinery.
- Batch size
- up to 320 kg
- Max. capacity
- up to 2400 kg/h
- Mixer size
- 150 l,200 l,300 l,400 l
- Automation
- Fully automatic
- Dosing precision
- Ultra-precise
- Mixing precision
- Homogeneous
- Batch time
- 8 minutes
- Raw Material Feeding
- Intermediate containers with frequency-controlled dosing screw
- Vacuum pump system
- For dry ingredients transport
- Flour sieving machine
- With magnetic filter
- Cooling system
- Controllable water input pressure during mixing
- Intermediate Batter Container Size
- 300,400,500 or 600 litres
- Material detection
- Weighing cells for ingredient weighing
- Stirrer
- To prevent sedimentation of wafer batter
- Working Mechanism
- Batter preparation and mixing
- Batch vs. Continuous Operation
- Batch
- Automation Level
- Fully automatic
- Mixing Efficiency
- Homogeneous ingredient mixing
- Dosing Precision
- Ultra-precise
- Process Flow Rate
- 7.5 batches per hour
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Customizable based on modular structure
- Mixer size
- 150 L,200 L,300 L,400 L
- Batch size
- Up to 320 kg
- Feed/discharge method
- Fully automatic feeding
- Intermediate batter container size
- 300,400,500,or 600 Litres
- Mounting
- Mixing bowl on three electronic weighing cells
- Control panel type
- Frequency-controlled drive
- Batch size
- up to 320 kg
- Mixer size
- 150 l,200 l,300 l,400 l
- Max. capacity
- up to 2400 kg/h
- Customization of plant layout
- Modular structure