Automatic wafer batter preparation system

Optimize wafer production with precision dosing and homogeneous mixing, ensuring consistent quality in every batch for complex confectionery lines.

Mixes and Prepares Wafer Batter

The Automatic Wafer Batter Preparation Plant TMX from Hebenstreit GmbH is designed to enhance your wafer production with unparalleled precision and capacity. This system stands out for its ability to precisely mix and dose raw ingredients like flour, sugar, and starch, ensuring homogeneous batter essential for quality wafer products. Utilizing electronic weighing cells, the TMX achieves accurate ingredient measurement, supporting up to 2,400 kg/hour throughput for flat and hollow wafers or batters with sugar. Designed for seamless integration into automated production lines, it features a modular layout, allowing customization to meet specific recipe and automation needs. The ergonomic loading and vacuum pump system streamline raw material handling, while the frequency-controlled dosing and mixing ensure consistent production quality. The TMX is ideal for the food, snack, and bakery industries, targeting applications from plain wafer sheets to filled snacks and breakfast cereals. With its robust engineering, this plant is easily maintained and supports efficient cleaning, reinforcing its role as a reliable component of any large-scale wafer manufacturing operation.

Benefits

  • Enhances production efficiency with precise dosing and mixing, ensuring consistent wafer quality.
  • Increases output capacity to 2,400 kg/hour, accommodating high-demand production environments.
  • Lowers operational costs by reducing manual ingredient handling through automated systems.
  • Supports tailored production needs with a customizable modular layout.
  • Facilitates easy integration into existing production lines, minimizing setup and transition time.

General


Applications
Snacks,Pet food,Sweets,Flat wafers,Wafer batter,Hollow wafers,Extruded products,Breakfast cereals,Filled snacks
End products
Wafer biscuits,Wafer cones,Coated wafer sheets,Coated hollow wafers,Wafer curls,Breakfast cereal flakes,Enzyme-added wafer batter,Rye flour wafers,Protein crisps,Plain wafer sheets,Sweet crispy snacks,Pet food kibble,Whole grain curls,Wafer sticks,Sugar-added wafer sheets,Hollow wafer balls,Filled cream wafers
Steps before
Raw Material Preparation,Dosing,Bag Loading,Vacuum Transport,Flour Sieving
Steps after
Baking,Sheet Cooling,Conditioning,Spreading,Stacking,Sandwich Cooling,Cutting,Discharge,Distribution
Input ingredients
flour,maize starch,rye flour,sugar,process water
Output ingredients
flat wafers,hollow wafers,wafers made from batters containing sugar
Market info
Hebenstreit is known for specializing in the manufacture of industrial equipment for wafer production, offering advanced technology and customization for the food industry, with a reputation for high-quality and reliable machinery.

Technical Specifications


Batch size
up to 320 kg
Max. capacity
up to 2400 kg/h
Mixer size
150 l,200 l,300 l,400 l
Automation
Fully automatic
Dosing precision
Ultra-precise
Mixing precision
Homogeneous
Batch time
8 minutes
Raw Material Feeding
Intermediate containers with frequency-controlled dosing screw
Vacuum pump system
For dry ingredients transport
Flour sieving machine
With magnetic filter
Cooling system
Controllable water input pressure during mixing
Intermediate Batter Container Size
300,400,500 or 600 litres
Material detection
Weighing cells for ingredient weighing
Stirrer
To prevent sedimentation of wafer batter

Operating Characteristics


Working Mechanism
Batter preparation and mixing
Batch vs. Continuous Operation
Batch
Automation Level
Fully automatic
Mixing Efficiency
Homogeneous ingredient mixing
Dosing Precision
Ultra-precise
Process Flow Rate
7.5 batches per hour

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Customizable based on modular structure
Mixer size
150 L,200 L,300 L,400 L
Batch size
Up to 320 kg
Feed/discharge method
Fully automatic feeding
Intermediate batter container size
300,400,500,or 600 Litres
Mounting
Mixing bowl on three electronic weighing cells
Control panel type
Frequency-controlled drive

Custom Options


Batch size
up to 320 kg
Mixer size
150 l,200 l,300 l,400 l
Max. capacity
up to 2400 kg/h
Customization of plant layout
Modular structure