Automatic wafer batter preparation system

In high-capacity wafer production, achieving consistent product quality demands an accurate, efficient, and fully automated batter preparation process. Ensuring precise ingredient dosing, homogeneous mixing, and uninterrupted process flow are critical to overcoming these challenges.

Ensures precise dosing and consistent mixing

The Automatic Wafer Batter Preparation Plant TMX by Hebenstreit is designed to enhance the efficiency of wafer production lines. This system features a mixing bowl installed on three electronic weighing cells, which allows for precise weighing of bulk ingredients such as flour, maize starch, rye flour, sugar, and process water. Capable of producing up to 7.5 batches per hour, the TMX system reduces batch times to only 8 minutes. It ensures ultra-precise dosing and homogeneous mixing of raw materials, and it fully automates the feeding of multiple recipes into automatic baking machines. Modular in design, the system’s layout can be customized according to the recipe and degree of automation required. The plant supports capacities up to 2400 kg/h, with batch sizes reaching up to 320 kg, and mixer sizes ranging from 150 to 400 liters. Additional features include an ergonomic sack loading station, a vacuum pump for dry ingredient transportation, and a flour sieving machine to filter foreign bodies and metallic impurities.

Benefits

  • Precision weighing for accurate ingredient dosing
  • Homogeneous mixing for consistent batter quality
  • High capacity with up to 2400 kg/h output
  • Fully automated feeding to multiple baking machines
  • Customizable system layout for varied production needs

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