Fruit processing system for jams and marmalades
Optimize your fruit-based product manufacturing with equipment designed for precise pectin dissolving, vacuum cooking, and aseptic production, ensuring delicate ingredient preservation and consistent quality.
Processes Fruit for Aseptic Cooking and Mixing
The aseptic fruit processing vacuum cooker system from Dutch Process Technology (DPT) is designed for manufacturers in food and dairy industries seeking precise control over fruit processing. This equipment offers a seamless process from dissolving to aseptic production, utilizing vacuum cooking to maintain flavor and texture integrity, essential for products like jam and high brix concentrates.
Its gentle mixing and controlled heat transfer ensure the preservation of delicate fruit particulates, while the hygiene-focused design eases cleaning and maintenance. Capable of processing liquid, solid, and slurry forms, it supports capacities suited for both pilot and manual operations. Featuring robust integrations, it employs advanced automation with PLC controls to streamline operations, minimizing manual intervention while optimizing energy usage and ensuring consistent output quality.
Constructed from materials fit for hygienic standards, this equipment adheres to compliance protocols, making it ideal for seamless incorporation into existing production lines requiring high standards of safety and efficiency. With engineering support available for custom solutions, DPT ensures that your specific production needs are effectively met.
Benefits
- Ensures product quality by preserving flavor and texture of delicate fruit particulates.
- Enhances operational efficiency with PLC-controlled processes, reducing manual labor needs.
- Streamlines cleaning procedures through a hygienic design, minimizing production downtime.
- Optimizes energy usage during vacuum cooking, decreasing operational costs.
- Adheres to strict compliance standards, ensuring safe integration into food and dairy production lines.
- Applications
- Personal care,Sauces,Convenience food,Confectionery,Dips,Dairy
- End products
- Chutney,Jam,Apple sauce,Aseptic fruit for yoghurt,High brix fruit concentrates,Marmalade,Pie filling,Apple compote
- Steps before
- Ingredient selection,Pectin preparation,Recipe formulation
- Steps after
- Aseptic packaging,Cooling,Quality control,Distribution
- Input ingredients
- pectin,fruit
- Output ingredients
- jam,marmalade,chutney,aseptic fruit,high brix fruit concentrates,pie filling,apple sauce,apple compote
- Market info
- Dutch Process Technology is known for its expertise in designing and manufacturing custom-engineered industrial process equipment, particularly for the chemical and pharmaceutical industries, with a strong reputation for quality and innovation.
- Heating method
- Vacuum Cooking
- Heat transfer control
- Controlled
- Mixing type
- Gentle Mixing
- Automation
- PLC-controlled
- Cleaning method
- Easy to Clean
- Product processing type
- Aseptic Production
- Production flexibility
- Engineered-to-Order
- Processing speed
- Batch / Continuous
- Pumping method
- Gentle Pumping
- Mixing method
- Gentle mixing
- Heat transfer method
- Controlled heat transfer
- Cleaning method
- CIP
- Integration steps
- Pectin dissolving / Vacuum cooking / Aseptic production
- Process flexibility
- Customizable to recipe
- Batch operation
- Starts with an idea or recipe
- Testing capability
- Pilot plant testing available
- Cleanability
- Hygienic easy to clean
- Control panel type
- HMI / Touchscreen
- Integration possibilities
- SCADA / MES
- Cleaning method
- Easy to clean / Hygienic Design
- Mixing method
- Gentle mixing