8 head liquid and viscous product filling system
When precision and speed are crucial, this 8 head filling machine ensures efficient volumetric dosing for a wide range of liquid and viscous products, minimizing waste and maintaining high throughput in your production line.
Fills Liquid and Viscous Products Efficiently
The 8 Head Filling Machines from Kulp Makina are designed to handle a variety of liquid and viscous products with precision and efficiency. Equipped with both servo motor and pneumatic options, these machines uniquely combine versatility and accuracy, ensuring filling precision to within ±1%. They accommodate diverse packaging sizes and shapes, making them suitable for industries such as food, cosmetics, and chemicals.
The machines use a servo-controlled volumetric filling system with diving nozzles, optimizing filling accuracy and reducing product waste. Capable of handling up to 6,000 packages per hour, they are ideal for high-speed production environments. Integration into existing production lines is seamless with a user-friendly touch screen interface available in multiple languages and a “No container-No fill” system to prevent downtime.
Constructed with 316L stainless steel for product-contact parts and 304L for structural components, these machines are resistant to corrosion and designed for easy cleaning with an optional CIP system. The filling machines also meet food hygiene standards, ensuring safe operation for consumable products. Customizable options, including double-jacketed hoppers and specialized nozzles, provide solutions tailored to specific production needs.
Benefits
- Ensures precise filling with ±1% accuracy, minimizing product loss.
- Enhances operational efficiency, processing up to 6,000 packages per hour.
- Reduces cleaning time with easy disassembly and optional CIP system.
- Supports diverse product types, from liquids to viscous materials, enhancing versatility.
- Improves safety and compliance with food hygiene standards and corrosion-resistant materials.
- Applications
- Food,Beverages,Household products,Chemical products,Cosmetics,Pharmaceuticals
- End products
- Pre-cooked meals,Edible oils,Engine oil,Soup,Peanut butter,Ointments,Pomegranate concentrate,Mashed vegetables,Tomato paste,Veterinary vaccines,Syrup,Foundation,Glycerin,Pva glue,Glass cleaner,Cream cheese,Balsamic vinegar,Conditioner,Cream honey,Ayran,Face mask,Yogurt,Bb cream,Hazelnut spread,Disinfectant,Tapenade,Chocolate spread,Glaze toppings,Mustard,American salad,Ketchup,Pepper paste,Labneh,Mayonnaise,Cosmetic oils,Shampoo,Body lotion,Anti-freeze,Hydrogen peroxide
- Steps before
- Purification,Mixing,Heating,Blending,Emulsification,Pre-cooking
- Steps after
- Sterilization,Capping,Labelling,Packing,Quality Control,Sealing
- Input ingredients
- liquids,semi liquids,viscous products,products with particules,chocolate spread,peanut butter,hazelnut hash,honey,cream honey,mayonnaise,ketchup,mustards,sauces,jam,marmalade,tomato paste,pepper paste,cream cheese,cheese spread,labne,yogurt,milk,ayran,clotted milk,molasses,vinegar,balsamic vinegar,syrups,pomegranate concentrate,edible oils,pre-cooked meals,american salad,mashed vegetables,tapenade,glaze,toppings,soups,cosmetic oils,cosmetic creams,shampoo,conditioner,liquid soap,bodywash,hair cream,body lotion,peelings,face and body mask,waxes,gels,vaseline,foundation,bb cream,ointments,lotions,glycerin,disinfectant,biomedical products,sanitary products,veterinary products,paints,glue,hydrogen peroxide,ink,fertilizers,pesticides,varnish,household product,engine oil,glass cleaner,anti-freeze
- Output ingredients
- filled packages,bottles,containers,jars,tubes,custom packaging
- Market info
- Filling accuracy
- ±1%
- Capacity
- 4800 - 6000 packages per hour
- Automation
- Servo motor and pneumatic controlled
- Operating temperature
- +5 ºC to +85 ºC
- Compressed air usage
- 6 bars,800 lt/min
- Electrical connection
- Three-phase (380v / 50-60 Hz)
- Filling range
- 5-2000 ml
- Hopper Volume
- 100 liters
- Nozzles
- 4 interchangeable for various product types
- No container-No fill System
- Yes
- Diving nozzle
- Adjustable speed for foamy products
- Touch screen interface
- Multi-language,user-friendly
- Convoyer
- 3 meters with adjustable side rails
- Materials used on filler
- 316 L stainless steel (product contact parts),304 L stainless steel and anodized aluminium (other parts)
- Working mechanism
- Pneumatic and servo motor controlled
- Integrated steps
- No container-No fill system
- Automation level
- User-friendly touch screen interface
- Changeover time
- Quick with interchangeable nozzles
- CIP/SIP
- Optional CIP suitable cleaning system
- Cleaning method
- Tri-clamp connections for easy disassembly
- Energy efficiency
- Operates with 6 bars compressed air
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Batch
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container size and shape
- Various sizes and shapes
- Abrasiveness
- Anti-dropping system
- Filling heads
- 8 heads
- Discharge method
- Nozzle
- Control panel type
- Touch screen
- Cabin material
- 10mm polycarbonate covers
- Nozzle type
- Diving nozzle
- Hopper size
- 100 liters