Chocolate enrober for large scale production

Efficiently enrobe a wide range of products, from chocolate bars to delicate pastries, while reducing energy consumption and minimizing downtime with advanced enrobing configurations.

Enrobes and Cools Chocolate Products

The New Nielsen Enrober from Aasted is designed for large-scale, high-speed chocolate enrobing, optimizing your production line with precision and operational efficiency. With its versatile configurations—Compound, Energy, and Direct—this machine accommodates a variety of chocolate-coated products, including bars, cookies, and truffles. The Nielsen Enrober ensures consistent chocolate flow and precise temperature control, minimizing energy consumption and maintaining product quality.

Its modular design features band widths of 850 to 1600 mm, enabling seamless integration into existing lines and allowing for flexible operation across different production scales. The enrober supports continuous operation with options for bypass conveyors and easy unit changeovers to reduce downtime for cleaning or maintenance. Constructed from high-grade stainless steel, it offers durability and resistance to corrosion, meeting stringent hygiene standards. Optional add-ons like feeding mixers and cooling tunnels provide enhanced functionality, while Aasted’s engineering support allows for tailored configurations to suit specific production needs.

Benefits

  • Enhances production efficiency with quick changeovers and minimal downtime.
  • Lowers operational costs by reducing energy consumption through precise temperature control.
  • Maintains product quality with continuous chocolate flow and consistent enrobing.
  • Facilitates scalability with modular design and customizable configurations.
  • Ensures long-term reliability with durable, hygienic stainless steel construction.

General


Applications
Cookies,Confectionery,Sweets,Crackers,Cakes,Bakery products,Chocolate
End products
Chocolate-covered marshmallows,Chocolate-coated cereal bars,Chocolate-dipped crackers,Eclairs with chocolate topping,Enrobed biscuits,Chocolate-covered cookies,Enrobed truffles,Chocolate bars,Chocolate-glazed donuts,Chocolate-covered fruit slices,Chocolate-coated nuts,Biscotti,Layered cakes with chocolate coating,Chocolate-coated pretzels,Coated candies
Steps before
Tempering,Mixing,Feeding Ingredients,Melting
Steps after
Cooling,Crystallization,Packing
Input ingredients
tempered chocolate mass,chocolate mass with inclusions,ingredients for enrobing
Output ingredients
enrobed chocolate products,finished chocolate products,coated bakery and confectionery products
Market info
Aasted is known for its expertise in manufacturing equipment for the chocolate, bakery, and confectionery industries, offering solutions like tempering, molding, and baking machinery with a strong reputation for innovation and quality.

Technical Specifications


Band width
850/1050/1300/1600 mm
Cleaning downtime
Reduced
Uptime
Highest possible
Energy consumption
Lowering
Configuration
Direct/Compound/Energy
Changeover time
Fast and easy
Pumping system
Easy changeover
Tray units
Fast changeover
Bypass conveyor installation
Easy

Operating Characteristics


Working Mechanism
Direct Enrobing
Integrated Steps
Feeder Mixer,Filling,Weighing,Melting Tank,Pumps
Batch vs. Inline Flow
Inline Continuous
Changeover Time
Reduced due to fast and easy changeover of enrobing band
Energy Efficiency
Optimized to lower energy consumption
Automation Level
PLC-controlled
Cleaning Method
Easy access for cleaning,reduced downtime
Air Incorporation Control
Precise control with tempered chocolate flush

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Band width
850/1050/1300/1600 mm
Conveyor belt access
Easy access
Rail system
Safe transfer to service trolley
Footprint
Compact
Cleaning method
Reduced downtime for cleaning
Installation
Option for bypass conveyor

Custom Options


Band width
850/1050/1300/1600 mm
Add-on equipment
Feeder Mixer / Melting Tank / Pumps / Filling,Weighing Station
Configuration Options
Compound Enrobing / Energy Enrobing / Direct Enrobing
Rail system
For safe transfer to service trolley
Integration possibility
Easy installation of bypass conveyor