Layered food production line

Effortlessly streamline your production of layered foods with versatile technology that pumps, portions, and spreads everything from sauces to custards, ensuring seamless integration into your continuous processing line.

Pumps, Portions, and Spreads Layered Food Products

The Layered Food Production Line Equipment from Unifiller Systems is designed to tackle the challenges of processing diverse layered foods in high-speed, continuous industrial environments. Specially crafted for food manufacturers and processors, this system excels in pumping, portioning, and spreading, ensuring precision and consistency. It handles a range of applications, including lasagna sheets, seven-layer dips, and parfaits, by accommodating various viscosities from creamy alfredo sauces to chunky salsa.

Working with Single and Multi Piston Depositors, Spraying Machines, and Transfer Pumps, this equipment seamlessly integrates into existing production lines, offering a configurable setup tailored to specific needs. It supports liquid, slurry, and solid product types, streamlining operations in food, baking, pharmaceutical, and cosmetics industries. The equipment enables easy washdown and minimal tooling maintenance, optimizing uptime and operational efficiency.

Unifiller’s solution is ideal for facilities prioritizing versatility and efficiency, equipped to handle cold environments and compliant with industry food standards. Optional features such as spreader nozzles and agitators provide further customization, ensuring compatibility with your unique production requirements.

Benefits

  • Enhances production efficiency with precise portioning and spreading, reducing product waste.
  • Maintains product integrity across a variety of consistencies, ensuring high-quality output.
  • Integrates seamlessly into existing lines, minimizing disruption and enhancing scalability.
  • Facilitates easy cleaning and maintenance, maximizing equipment uptime.
  • Customizable features accommodate specific production needs, improving operational flexibility.

General


Applications
Lasagna,Sauces,Alfredo sauce,Sour cream,Bolognese,Cheese,Custards,Dessert cups,Cheese spread,Delicate creams,Layer dips,Tomato sauce,Parfaits,Salsa
End products
Herb cheese spread,Lasagna sheets,Pastry cream filling,Creamy alfredo pasta sauce,Chunky salsa dip,Mexican sour cream,Greek yogurt parfait,Ricotta cheese filling,Ground beef bolognese,Single-serve dessert parfait cups,Vanilla custard cups,Seven-layer dip,Marinara tomato sauce
Steps before
Ingredient Preparation,Mixing,Chopping,Pre-cooking
Steps after
Cooling,Portioning,Packaging,Labeling
Input ingredients
tomato sauce,alfredo sauce,cheese,bolognese,salsa,sour cream,creams,custards
Output ingredients
layered lasagna,layer dips,parfaits,cheese spread,single-serve dessert cups
Market info
Unifiller Systems is known for manufacturing innovative and precise food processing and bakery equipment, specializing in automated portioning and depositing solutions that enhance efficiency and consistency for bakeries and food production lines globally.

Technical Specifications


Speed
0 – 50 ft per minute
Deposit Range
Varies
Particle Size
Varies
Power
Varies
Washdown
Easy Washdown
Tools
Minimal Tooling

Operating Characteristics


Adjustable speed
0 – 50 ft per minute
Recipe recall
Optional
Layer,spread capability
Lasagna,dips,parfaits
Particulate handling
Handles particulates
Cold environment suitability
Ideal for cold environments
Customization
Configured to your needs
Cleaning method
Easy Washdown
Integration
Integrate into a line

Material Compatibility


Density/particle size
Varies

Physical Characteristics


Discharge method
Layer,Spread with Ease
Handles particulates
Yes
Spreader nozzles
Optional
Configured to your needs
Customizable

Custom Options


Control panel type
Programmable
Integration possibilities
Line integration
Recipe recall
Optional
Spreader nozzles
Additional feature
Agitators
Additional feature
Environment suitability
Cold environments
Particle handling capability
Handles particulates
Third-party equipment compatibility
Subject to review