Corn soak tank for tortilla and corn chip processing

Achieve optimal moisture and texture in corn products with a custom-designed soak tank system, enhancing the soaking process for improved milling efficiency and product quality.

Soaks and Moisture-Conditions Corn for Snack Production

The Corn Soak Tank System from Heat and Control is engineered for food manufacturers and snack food companies seeking precise moisture control in corn-based products. Designed for tortilla and corn chip production, this system efficiently soaks and pumps corn, preparing it for milling or further processing. The tanks are constructed from durable stainless steel, featuring smooth internal seams and cone bottoms for complete draining, minimizing downtime. With options for manual, semi-automatic, or fully automated operation via a programmable controller, the system integrates seamlessly into existing production lines, providing reliable and accurate soak cycles. Suitable for processing both solid and liquid forms, it enables high throughput, customizable to your specific process requirements. The system complements equipment like corn cooking systems and horizontal motion conveyors, allowing scalability in corn processing applications. Experience reduced energy consumption and simplified maintenance with easy-access CIP systems, supported by Heat and Control’s extensive engineering and after-sales support.

Benefits

  • Enhances product consistency with precise moisture control for corn-based foods.
  • Reduces floor space requirements with elevated, customizable tank configurations.
  • Minimizes labor involvement through flexible automation options, from semi-automatic to fully automated systems.
  • Decreases production downtime with efficient draining and cleaning capabilities.
  • Integrates seamlessly with existing corn processing equipment, streamlining operations.

General


Applications
Tostadas,Formed shells,Tortillas,Tortilla chips,Corn chips,Taco shells
End products
Frito corn chips,Taco bell taco shells,Baked tostadas,Mission flour tortillas,Corn tortilla chips
Steps before
Corn Cooking,Simmering
Steps after
Milling,Corn Chips Production,Taco and Formed Shells Production,Tostadas Production,Tortillas Production
Input ingredients
corn,dry corn,raw corn
Output ingredients
corn with desired moisture content,texture for milling,prepared masa,corn products like tortilla chips,corn chips,taco shells,tostadas,tortillas
Market info
Heat and Control is known for its expertise in manufacturing food processing and packaging equipment, providing innovative solutions and high-quality systems for industries like snacks, prepared foods, and pharmaceuticals, with a strong reputation for reliability and technical support.

Technical Specifications


Material
Stainless steel
Construction Type
Durable and efficient
Tank Design
Cone bottoms for fast draining
Platform Type
Stationary,elevated
System Automation
Manual,Semi-automatic,Fully automated
Pump Type
Gentle pumping system
Capacity Options
Roll-around tanks available
Control System
Programmable controller systems

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
Manual / Semi-automatic / Fully automated
Cleaning method
CIP / Manual

Material Compatibility


Cleanability
Yes,smooth internal seams
Corrosive resistance (e.g. acids)
Stainless steel construction

Product type Characteristics


Hull Loosening
Effective

Physical Characteristics


Tank shape
Cone bottom
Material
Stainless steel
Footprint
Stationary,elevated platform
Drainage
Complete draining
Mobility
Roll-around tanks available
Internal seams
Smooth

Custom Options


Control panel type
Manual / Semi-automatic / Fully automated programmable controller
Platform design
Custom-fit,stationary,elevated platform
Material construction
Stainless steel with smooth internal seams and cone bottoms
Tank mobility
Roll-around tanks available