High-pressure homogenizer for dairy and food production

Optimize your product consistency and stability with a high-pressure homogenization solution, essential for achieving uniform particle sizes and enhancing product texture across a wide range of liquid and slurry applications.

Homogenizes and Pumps Liquids for Diverse Industries

The HA52 from Bertoli Homogenizers is a robust high-pressure homogenizer designed to excel in continuous and high-speed processing environments across industries such as food and beverage, chemical and nano dispersion, cosmetics, pharma, and biotech. This equipment is engineered with a hygienic design and manufacturing process in accordance with MOCA, ensuring compliance with industry standards. The HA52 features a self-alignment plunger system and poppet valves that efficiently handle viscous and abrasive products, while pulsation dampers enhance operational stability. It supports a production capacity ranging from 2,500 to 37,600 liters per hour and pressures up to 1,500 bar. Its construction allows for easy maintenance with accessible open panels and optional soundproof cabinetry. Designed for liquid and slurry processing, the HA52 optimizes integration with upstream and downstream systems, enhancing flow continuity and product quality in manufacturing lines. The equipment is adaptable for diverse applications, efficiently producing milk, yogurt, creams, nanoemulsions, pharmaceutical suspensions, and various cosmetic products.

Benefits

  • Enhances product consistency and stability across diverse applications through optimal homogenization.
  • Reduces maintenance requirements with its self-alignment plunger system and accessible design.
  • Supports high-pressure operations up to 1,500 bar, accommodating demanding production needs.
  • Promotes efficient use of resources with its streamlined design, reducing operational costs.
  • Ensures industry-compliant processing, meeting standards necessary for food, chemical, and pharmaceutical applications.

General


Applications
Pharma and biotech,Cosmetic,Chemical and nano dispersion,Food and beverage,Dairy
End products
Cream,Foundations,Sauces,Pharmaceutical suspensions,Vaccines,Milk,Creams,Nanoemulsions,Salad dressings,Lotions,Mayonnaise,Yogurt,Fruit juices
Steps before
Emulsification,Mixing,Pre-milling,Heating
Steps after
Sterilization,Cooling,Packaging,Quality Control
Input ingredients
dairy products,food and beverage ingredients,chemical dispersions,nano materials,cosmetic ingredients,pharmaceutical ingredients
Output ingredients
homogenized dairy products,homogenized food and beverages,chemical and nano dispersions,refined cosmetic products,processed pharmaceuticals
Market info
Bertoli, part of the Interpump Group, is known for its expertise in designing and manufacturing high-pressure homogenizers and positive displacement pumps, serving industries like food processing, pharmaceuticals, and cosmetics, with a reputation for reliability and innovation.

Technical Specifications


Power
200/250 kW
Pressure
150/1500 bar
Capacity
2500/37600 l/h
Plunger number
5
Stroke
100 mm
Weight
8000 Kg
Water consumption
300 l/h
Lubrication oil quantity
60 kg
Connection product inlet/outlet
Socket weld flange Øi102 / Øo70

Operating Characteristics


Pressure Range
150 to 1500 bar
Capacity
2500 to 37600 l/h
Plunger System
Self-alignment
Pulsation Dampers
Free
Maintenance Level
Hygienic design,extended maintenance
Sound Proof Option
Available with closed cabinet

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Yes (Pharma,Biotech use)
Corrosive resistance (e.g. acids)
Yes (Chemical processing)
Cleanability
Hygienic design
Density/particle size
Varies based on application

Physical Characteristics


Control panel type
Easy open panels
Discharge method
Poppet valves for viscous and abrasive product
Design
Hygienic design and manufacturing
Sound proofing
Available with closed cabinet for sound proof execution

Custom Options


Hygienic design
In accordance to MOCA
Self-alignment plunger system
Yes
Soundproof execution
Available with closed cabinet
Plunger number
5
Stroke length
100 mm
Weight
8000 kg
Water consumption
300 l/h
Lubrication oil quantity
60 kg
Connection product inlet/outlet
Socket weld flange Øi102 / Øo70
Panel type
Easy open panels
Maintenance-friendly version
Naked version available
Valve type
Poppet valves for viscous and abrasive product