Homogenizer for high viscosity emulsion and dispersion

Achieve unparalleled dispersion and emulsification with a system designed for seamless integration in demanding production lines, ensuring precise particle distribution and efficient material handling for your complex formulations.

Homogenizes and Emulsifies High-Viscosity Products

The HRB Homogenizer from Bachiller combines cutting-edge design and precision engineering to meet the rigorous demands of high-viscosity emulsification and mixing. Featuring an adjustable gap mechanism, it allows for precise shear rates up to 250,000 s⁻¹, ensuring fine dispersions for applications like moisturizing creams and antibiotic ointments. Designed for batch or continuous operations, the HRB excels in processing viscosity-challenged products, from cosmetic lotions to acrylic paint dispersions, with its triple-chamber system enhancing emulsification, mixing, and pumping. Its integration of external/internal recirculation and direct suction reduces waste and maximizes efficiency, while the automatic gap adjustment facilitates swift product changes. Available in durable material options for diverse chemical resistance needs, the HRB supports compliance with stringent industry standards and features a CIP system for seamless self-cleaning. With throughput reaching up to 50 m³/h, and customization options like different emulsion heads or Atex certification, this homogenizer integrates effortlessly into any production line needing robust, reliable performance.

Benefits

  • Enhances product consistency and quality with precise shear control.
  • Streamlines operations with seamless batch-to-continuous mode transitions.
  • Minimizes waste and boosts efficiency through integrated recirculation.
  • Facilitates rapid product changeovers with automatic gap adjustments.
  • Ensures compliance and safety in harsh chemical settings with material versatility.

General


Applications
Polymers,Sauces,Fine chemicals,Food additives,Chemical additives,Cosmetics,Emulsions,Pigments,Dispersions,Pharmaceuticals
End products
Moisturizing creams,Silicone adhesives,Antibiotic ointments,Ketchup,Color masterbatches,Acrylic paint dispersions,Flavor enhancers,Mayonnaise,Polyethylene glycol,Lotion emulsions
Steps before
Mixing,Purification,Ingredient Addition
Steps after
Sterilization,Packing,Quality Control
Input ingredients
liquid additives,powder additives,raw materials,high viscosity products
Output ingredients
emulsions,dispersions,homogeneous mixtures,fine particle distribution
Market info
Bachiller specializes in industrial engineered-to-order equipment, known for high-quality process equipment in the chemical, petrochemical, pharmaceutical, and food industries. They are recognized for their expertise in designing and manufacturing pressure vessels, reactors, and mixing equipment.

Technical Specifications


Power Available
3KW to 90KW
Shear Rate
up to 250,000 s-1
Gap Adjustment
10% to 100% (0.1 mm to 1.5 mm)
Flow Rate
up to 50 m3/h
Particle Size
10 μ to 1 μ
Operation Type
Batch with external/internal recirculation

Operating Characteristics


Recirculation Type
Internal / External
Batch vs. Continuous Operation
Batch
Automatic GAP Adjustment
0.1 mm to 1.5 mm
Suction Method
Venturi / Vacuum
Cleaning Method
CIP
Shear Rate
Up to 250,000 s-1
Pumping Capacity
Up to 50 m³/h
Viscosity Handling
High Viscosity Products

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine Footprint
Compact
Internal/External Recirculation
Yes
GAP Adjustment
0.1 mm to 1.5 mm
Suction Method
Venturi,Vacuum
Flow Rate
Up to 50 m3/h
Pumping Turbine
Integrated
Shaft Configuration
Rotor-Stator
Shear Rate
Up to 250,000 s-1
Particle Size Range
1 μ to 10 μ
Material Introduction
Direct into Turbulence Zone

Custom Options


Gap adjustment range
0.1 mm to 1.5 mm
Jacket for heating or cooling
Optional