Homogenizer for high viscosity emulsion and dispersion
Achieve unparalleled dispersion and emulsification with a system designed for seamless integration in demanding production lines, ensuring precise particle distribution and efficient material handling for your complex formulations.
Homogenizes and Emulsifies High-Viscosity Products
The HRB Homogenizer from Bachiller combines cutting-edge design and precision engineering to meet the rigorous demands of high-viscosity emulsification and mixing. Featuring an adjustable gap mechanism, it allows for precise shear rates up to 250,000 s⁻¹, ensuring fine dispersions for applications like moisturizing creams and antibiotic ointments. Designed for batch or continuous operations, the HRB excels in processing viscosity-challenged products, from cosmetic lotions to acrylic paint dispersions, with its triple-chamber system enhancing emulsification, mixing, and pumping. Its integration of external/internal recirculation and direct suction reduces waste and maximizes efficiency, while the automatic gap adjustment facilitates swift product changes. Available in durable material options for diverse chemical resistance needs, the HRB supports compliance with stringent industry standards and features a CIP system for seamless self-cleaning. With throughput reaching up to 50 m³/h, and customization options like different emulsion heads or Atex certification, this homogenizer integrates effortlessly into any production line needing robust, reliable performance.
Benefits
- Enhances product consistency and quality with precise shear control.
- Streamlines operations with seamless batch-to-continuous mode transitions.
- Minimizes waste and boosts efficiency through integrated recirculation.
- Facilitates rapid product changeovers with automatic gap adjustments.
- Ensures compliance and safety in harsh chemical settings with material versatility.
- Applications
- Polymers,Sauces,Fine chemicals,Food additives,Chemical additives,Cosmetics,Emulsions,Pigments,Dispersions,Pharmaceuticals
- End products
- Moisturizing creams,Silicone adhesives,Antibiotic ointments,Ketchup,Color masterbatches,Acrylic paint dispersions,Flavor enhancers,Mayonnaise,Polyethylene glycol,Lotion emulsions
- Steps before
- Mixing,Purification,Ingredient Addition
- Steps after
- Sterilization,Packing,Quality Control
- Input ingredients
- liquid additives,powder additives,raw materials,high viscosity products
- Output ingredients
- emulsions,dispersions,homogeneous mixtures,fine particle distribution
- Market info
- Bachiller specializes in industrial engineered-to-order equipment, known for high-quality process equipment in the chemical, petrochemical, pharmaceutical, and food industries. They are recognized for their expertise in designing and manufacturing pressure vessels, reactors, and mixing equipment.
- Power Available
- 3KW to 90KW
- Shear Rate
- up to 250,000 s-1
- Gap Adjustment
- 10% to 100% (0.1 mm to 1.5 mm)
- Flow Rate
- up to 50 m3/h
- Particle Size
- 10 μ to 1 μ
- Operation Type
- Batch with external/internal recirculation
- Recirculation Type
- Internal / External
- Batch vs. Continuous Operation
- Batch
- Automatic GAP Adjustment
- 0.1 mm to 1.5 mm
- Suction Method
- Venturi / Vacuum
- Cleaning Method
- CIP
- Shear Rate
- Up to 250,000 s-1
- Pumping Capacity
- Up to 50 m³/h
- Viscosity Handling
- High Viscosity Products
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine Footprint
- Compact
- Internal/External Recirculation
- Yes
- GAP Adjustment
- 0.1 mm to 1.5 mm
- Suction Method
- Venturi,Vacuum
- Flow Rate
- Up to 50 m3/h
- Pumping Turbine
- Integrated
- Shaft Configuration
- Rotor-Stator
- Shear Rate
- Up to 250,000 s-1
- Particle Size Range
- 1 μ to 10 μ
- Material Introduction
- Direct into Turbulence Zone
- Gap adjustment range
- 0.1 mm to 1.5 mm
- Jacket for heating or cooling
- Optional