Industrial high-pressure homogenizer

Achieve precise homogenization with superior flow rates and efficiency, ensuring optimal consistency and stability in high-demand processing environments.

Homogenizes and Emulsifies Viscous Liquid Products

The Ariete Homogenizer 5400 from GEA is a high-pressure industrial homogenizer designed to efficiently homogenize and emulsify viscous liquid products across various industries, including dairy, beverage, pharmaceutical, and chemical sectors. This equipment stands out for its versatility, handling capacities of up to 80,000 liters per hour at 120 bar, making it ideal for processing products such as milk, yogurt, fruit juices, carbonated soft drinks, and pharmaceutical emulsions.

The unit utilizes a high-pressure multi-piston pump to ensure consistent and uniform product textures, integrating smoothly into continuous high-speed operations. Equipped with options like the NiSoPURE, NanoVALVE, and OPS, it enhances energy efficiency, offering savings on production costs by minimizing power, water, and oil usage. Constructed for reliability, its strengthened design minimizes vibrations and pulsations, suitable for even challenging applications like fibrous juices or dense dairy by-products.

In terms of automation, the Ariete Homogenizer 5400 is PLC-controlled with optional remote monitoring, allowing seamless integration into modern production lines. Crafted from durable materials, it meets stringent industrial standards, ensuring compliance with GMP and FDA requirements. Cleaning is swift and contamination-free, thanks to its CIP compatibility and design features that prevent water stagnation. Customization is supported with the choice of motor sizes, ensuring optimal performance tailored to specific production needs.

Benefits

  • Increases production efficiency with high flow rates up to 80,000 liters per hour.
  • Lowers operational costs through 7% higher energy efficiency in its class.
  • Ensures product consistency and quality across dairy, beverage, and pharmaceutical outputs.
  • Minimizes maintenance time with user-friendly design and easy access for service.
  • Enhances safety and compliance with aseptic design suitable for GMP and FDA standards.

General


Applications
Chemicals,Beverages,Fibrous juices,Viscous products,Dairy by-products,Dairy,Probiotics,Pharmaceuticals
End products
Milk,Custard,Probiotic drinks,Almond milk,Cough syrups,Soy milk,Pharmaceutical emulsions,Chemical suspensions,Sauces,Condensed milk,Yogurt,Carbonated soft drinks,Fruit juices,Whey protein
Steps before
Purification,Mixing,Pre-heating,Grinding
Steps after
Stabilization,Cooling,Packing,Sterilization,Quality Control
Input ingredients
dairy products,beverages,pharmaceutical ingredients,chemical materials,viscous products,fibrous juices,dairy by-products,probiotics
Output ingredients
homogenized dairy products,homogenized beverages,homogenized pharmaceuticals,homogenized chemicals,viscosity improved products,stable emulsions
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Capacity
80,000 l/h @ 120 bar
Motor Power
315 kW
Efficiency
7% higher efficiency in its class

Operating Characteristics


Flow rate
80,000 L/h @ 120 bar
Automation level
PLC / SCADA
CIP/SIP
Easy cleaning / No water stagnation
Flexibility
Viscous,fibrous products
Energy efficiency
High efficiency / 7% higher in class
Versatility
Dairy,beverage,pharmaceutical,chemical
Safety measures
Reduced pulsation,stable design
Changeover time
Minimized due to design

Product type Characteristics


Product type
Dairy,beverage,pharmaceutical,chemical
Application versatility
Wide market demands

Physical Characteristics


Discharge method
Straight pipes for inlet and outlet connection to manifold
Control panel type
User-friendly/accessibility
Footprint
Designed for high flow-rate (80,000 l/h@120 bar)

Custom Options


Motor power options
315 kW
Integration features
GEA high efficiency options (NiSoPURE,NanoVALVE,OPS)
Aseptic capabilities
Pharmaceutical grade hygiene and safety