Depositor for aerated masses and fat fillings

Enhance your confectionery production with a depositor that precisely handles aerated masses, delivering consistent and delicate chocolate fillings for high-quality end products.

Deposits and Aerates Chocolate and Confectionery

The ESA Depositor by Aasted is engineered to streamline your chocolate and confectionery production. This closed-construction machine specializes in depositing aerated masses and fat fillings with precision and accuracy. Capable of handling a variety of end-products such as aerated chocolate bars, pralines with inclusions, and mousse-filled pastries, it seamlessly integrates into medium to large-scale operations. Its piston-driven, gentle movement ensures consistent quality while lifting and oscillating hopper options enhance its adaptability to diverse production lines. Designed with hygiene and maintenance in mind, the ESA allows for quick cleaning cycles, supporting continuous production. Built to endure high-speed automated environments, it offers flexibility and reliability in depositing, aerating, mixing, and pumping operations.

Benefits

  • Enhances product quality with precise aerated mass deposits.
  • Increases production efficiency through high-speed automated operation.
  • Adaptable design integrates smoothly into existing production lines.
  • Minimizes maintenance time with easy-to-clean construction.
  • Reduces energy usage with optimized motor control.

General


Applications
Chocolate,Sweets,Bakery,Confectionery
End products
Filled chocolates,Pralines with inclusions,Nougat-filled sweets,Aerated chocolate bars,Bakery creams,Aerated confectionery products,Truffles,Chocolate-coated biscuits,Mousse-filled pastries
Steps before
Feeding ingredients,Mixing,Melting
Steps after
Filling,Weighing,Enrobing,Cooling
Input ingredients
chocolate mass,aerated masses,fat fillings,tempered chocolate,ingredients with inclusions
Output ingredients
aerated chocolate products,chocolate with fat fillings,aerated masses with air bubbles,chocolate products with inclusions
Market info
Aasted is known for its expertise in manufacturing equipment for the chocolate, bakery, and confectionery industries, offering solutions like tempering, molding, and baking machinery with a strong reputation for innovation and quality.

Technical Specifications


Capacity
Up to 2½ tons/hr
Melting Tank Capacity
150 kg to 3,000 kg
Material
Hygienic stainless steel
Automation
Optional built-in lifting of moulds or oscillating hopper movement
Aeration
High or low viscosity aerated masses
Precision
High accuracy depositing
Adaptability
Adaptable to any line

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Cleanability
Easy cleaning and maintenance
Density/particle size
Medium to large scale production
Corrosive resistance (e.g. acids)
Hygienic stainless steel
Biological compatibility
Chocolate mass compatibility
Abrasion resistance
Precision and gentle movements

Product type Characteristics


Viscosity
High or Low
Aeration capability
High/Low
Product output scale
Medium to Large

Physical Characteristics


Hopper construction
Closed
Depositor head construction
Closed
Lifting mechanism
Optional built-in lifting of moulds
Oscillating hopper movement
Optional
Machine adaptability
Adaptable to any production line
Piston and movement design
Highly accurate and gentle movements

Custom Options


Control panel type
Optional built-in
Integration possibilities
Adaptable to any line
Hopper movement
Oscillating
Lifting of moulds
Optional built-in
Cleaning and maintenance design
Easy