Turnkey resin synthesis plant system
Streamline resin production with a comprehensive turnkey system designed to efficiently synthesize high-quality resins and polymers, ensuring precise control over each stage for optimal consistency and quality.
Synthesizes Polymers and Purifies Process Water
IFA Technology offers a suite of customized Resin Synthesis and Process Water Treatment Systems designed for efficient and precise chemical control. These systems employ intelligent process control to manage polymer synthesis, integrating heating, cooling, and automated pH and viscosity adjustments. Applicable across diverse industries, they facilitate the production of resins, adhesives, varnishes, and more, while ensuring compliance with environmental standards. The systems handle complex processes like raw material dosing and multi-stage waste water filtration through automatic setups that minimize human intervention. Engineered for integration into existing operations, they support batch or continuous processing, featuring robust materials to withstand various chemical environments. With options for detailed engineering and assembly support, IFA Technology ensures optimal system performance tailored to your production needs.
Benefits
- Enhances production efficiency with automated synthesis and treatment processes.
- Ensures environmental compliance through advanced water purification systems.
- Customizable configurations meet specific production needs and capacity.
- Reduces operational costs with precise chemical control and reduced waste.
- Integrates seamlessly into existing production lines, minimizing disruption.
- Applications
- Food,Home care,Chemistry,Animal feed,Personal care,Construction materials,Pharmaceutics,Automotive,Paint and varnish,Mechanical engineering,Wood-based panels,Environmental engineering,Insulation material,Plastics,Paper,Textiles
- End products
- Melamine resins,Polymer compounds,Condensation polymers,Viscosity-controlled polymers,Urea-formaldehyde resins,Phenolic resins,Processed waste water,Adhesives,Mineral wool,Varnishes,Insulating boards,Resins,Effluent treated water,Paints,Wood composites
- Steps before
- Purification,Grinding,Storage,Raw Material Dosing
- Steps after
- Condensation,Cooling,PH Adjustment,Viscosity Control,Packing
- Input ingredients
- raw materials,solids,liquids,melamine,urea,phenol,water
- Output ingredients
- resins,glues,waste water,processed liquids
- Market info
- IFA Technology is known for specializing in industrial metering and mixing technology, providing engineered-to-order equipment for precise material handling and processing, with a reputation for innovation, reliability, and tailor-made solutions.
- Automation
- PLC-controlled
- Dosing type
- Gravimetric / Volumetric
- Batch size
- Customised
- Heating and Cooling Temperature
- Boiling point for resin synthesis
- Viscosity Control
- Fully Automatic
- Filtration System
- Multi-stage filtration
- Tank Capacity
- Customised based on process requirements
- Process Control System
- Intelligent process control
- Raw Material Handling
- IBC,Tank,Drum
- Silo Capacity
- Customised
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- IBC/Tank/Drum
- Tank shape and size
- Customised sizes
- Feed/discharge method
- Automatic/manual
- Silo systems
- Customised configurations
- Tank systems
- Customised configurations
- Control panel type
- PLC-Controlled
- Compact footprint
- Yes
- Discharge method
- Big Bag / Drum / IBC discharge
- Control panel type
- PLC / HMI
- Integration possibilities
- ERP Connection / SCADA
- Process control system
- Intelligent / Customizable
- Agitator technology
- Customizable Agitation