Highline injector for brine and emulsion injection

Achieve consistent brine distribution and flavor enhancement in meat, poultry, and seafood processing with precision-controlled injection technology designed for high-speed operations.

Injects and Cures Poultry, Meat, and Seafood

The JBT Schröder IMAX HIGHline Beam and Belt Injector offers sophisticated injection solutions designed for poultry, meat, and seafood processors. Its innovative design features classic injection curing with hollow needles, providing precise brine and emulsion distribution. Suitable for various applications, it enhances the production of marinated chicken, injected beef, and cured ham. With options for beam and belt transport systems, it integrates seamlessly into continuous, high-speed operations. The belt system is ideal for small products, ensuring uniform injection with high needle density. Constructed entirely of stainless steel, this equipment ensures durability and hygienic standards, and supports both solid and liquid product processing.

Benefits

  • Ensures consistent flavor and texture with precise injection patterns.
  • Increases production speed and efficiency with continuous operation.
  • Minimizes product handling damage through gentle brine distribution.
  • Enhances equipment longevity with robust stainless steel construction.
  • Adapts to various product sizes and types, optimizing output versatility.

General


Applications
Seafood,Meat,Poultry,Fish
End products
Seasoned fish fillets,Cured ham,Injected beef steaks,Smoked salmon fillets,Brined turkey,Marinated chicken breasts
Steps before
Brine Preparation,Deboning,Portioning,Grinding,Mixing
Steps after
Massaging,Cooking,Cooling,Packing,Chilling
Input ingredients
boneless meat,bone-in meat,poultry,fish,brine,emulsion
Output ingredients
injected boneless meat,injected bone-in meat,marinated poultry,injected fish
Market info
JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.

Technical Specifications


Needle Type
Hollow
Needle Density
Up to 900 needles
Injection Pressure
Low
Product Advance
50 mm or 100 mm
Pan Width
420 mm to 920 mm
Transport Method
Walking Beam / Belt
Construction Material
Stainless Steel
Adjustment Options
50 mm,100 mm,200 mm

Operating Characteristics


Injection method
Hollow needle injection
Speed adjustment
50 mm or 100 mm product advance
Needle density
Up to 900 needles
Injection pressure
Low pressure for gentle injection
Automation level
PLC-controlled
Material transport mechanism
Walking Beam and Belt options
Puncture pattern adjustment
Wide and narrow options
Material type compatibility
Boneless and bone-in products
Material transport method
Belt and rake system

Material Compatibility


Abrasion resistance
High
Biological compatibility
Food Safe
Cleanability
Easy to clean,CIP-compatible
Corrosive resistance (e.g. acids)
Stainless Steel

Physical Characteristics


Machine footprint
Depends on size
Needle density
Up to 900 needles
Pan width options
420 mm / 520 mm / 620 mm / 930 mm
Transport method
Walking beam / Belt
Needle stitch pattern
50 mm or 100 mm advance
Construction material
Stainless steel

Custom Options


Control panel type
Touchscreen / PLC interface
Integration possibilities
SCADA / ERP integration
Needle type
Hollow / Solid
Puncture pattern
Wide / Narrow options
Needle density
Up to 900 needles
Product feed adjustments
50 mm / 100 mm / 200 mm