Flavouring system for snacks and breakfast cereals
Ensure consistent and homogeneous flavouring in your snack and breakfast cereal production with advanced slurry preparation and application systems, optimizing taste profiles while maintaining high-speed, continuous operations.
Mixes, Heats, and Applies Flavour Slurries
The Flavouring Systems from Schaaf Technologie GmbH provide a comprehensive solution for snack and breakfast cereal manufacturers seeking efficient and consistent seasoning application. This system features a dual-vessel design with electrically heated, double-walled construction, ensuring precise mixing and temperature control of liquid slurries. Integral agitators and a high-performance pump maintain uniformity and prevent sedimentation, while horizontal application drums cater to a range of product types, from savoury snacks to sweet cereals. With variable drum speeds and specialized spray nozzles, it adapts to diverse flavouring requirements, enhancing product consistency. Designed for continuous, high-speed operations, it emphasizes hygiene with easy-to-clean stainless steel materials. Ideal for food and snack industries, this system is integrated seamlessly into existing production lines, offering customization options for specific processing needs.
Benefits
- Ensures consistent flavour distribution, enhancing product quality and taste.
- Increases production efficiency with fast, continuous operation.
- Minimizes cleaning time with easy-to-access, hygienic stainless steel design.
- Offers flexible flavouring options with adjustable application settings.
- Integrates seamlessly into existing lines, reducing setup and transition time.
- Applications
- Spicy snacks,Breakfast cereals,Snacks
- End products
- Flatbread chips,Bread chips,Savoury spirals,Coextruded snacks,Breakfast granola flakes,Muesli base clusters,Sweet crisps
- Steps before
- Raw material preparation,Batch mixing,Conveying screw,Continuous moisturising,Slurry preparation
- Steps after
- Drying,Cooling,Cutting,Color spraying,Filling and dosing,Packaging
- Input ingredients
- seasoning slurry,liquid medium,flavour mixture,oil,water,savoury suspensions,sweet slurries
- Output ingredients
- flavoured savoury snacks,flavoured sweet snacks,flavoured breakfast cereals,homogeneous flavouring
- Market info
- Schaaf Technologie is known for its expertise in precision-engineered, custom-made equipment for industrial applications, specializing in hydraulic systems, coupling technology, and advanced tensioning solutions, with a strong reputation for quality, innovation, and reliability in the market.
- Agitator type
- Electric agitators
- Automation
- Easy cleaning,quick changes
- Pump type
- High-performance pump
- Material
- Stainless steel
- System inclination
- Slightly inclined horizontal drum
- Dosing system
- Eccentric screw / Peristaltic pumps
- Drum speed control
- Variable speed
- Spray nozzle type
- Variable special spray nozzles
- Heating method
- Electric heating
- Slurry preparation capacity
- Two double-walled vessels
- Working mechanism
- Slurry preparation in double-walled vessels
- Integrated steps
- Mixing,dosing,and spraying
- Batch vs. continuous operation
- Batch
- Cleaning method
- Easy cleaning
- Changeover time
- Quick product changes
- Automation level
- Manual / PLC for dosing pumps
- Product adaptability
- Variety from snacks to breakfast cereals
- Abrasion resistance
- Yes
- Cleanability
- High
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- Customizable
- Abrasiveness
- Dependent on flavor particles
- Container size and shape
- Inclined drum,large and medium vessels
- Tank shape
- Double-walled vessels
- Tank size
- Medium and Large models
- Agitator type
- Equipped with agitators
- Footprint
- Compact
- Drum type
- Horizontal drums
- Discharge method
- Slightly inclined towards outlet
- Control panel type
- Touchscreen / Button-based
- Integration possibilities
- SCADA / PLC
- Adjustable drum speed
- Variable
- Pump type
- High-performance pump
- Heating method
- Electric heating
- Sprayer type
- Variable special spray nozzles