Automatic brine injector for craft and Smbs
Elevate your meat, fish, and poultry processing with precise brine injection to enhance flavor and texture, ensuring your products consistently meet quality standards while optimizing operational efficiency.
Injects Brine for Uniform Flavor Distribution
The PI 21 V from VAKONA GmbH is a versatile brine injection machine catering to the nuanced requirements of small and medium-sized food businesses focused on meat, fish, and poultry processing. This machine stands out with its precision needle heads and quick-change needle bridge system, ensuring high injection accuracy for optimal flavor distribution. It employs a direct mechanical drive for seamless operation and uses a standard stainless steel centrifugal pump, enhancing durability and reliability in various industrial settings.
Applications range from marinated beef steaks and smoked salmon fillets to pre-seasoned pork chops and duck breasts. The machine is equipped to handle both solid and liquid products, maximizing throughput with its variable conveyor belt feed settings for customized injection patterns. Semi-automatic filter systems and a steaker knife device are available for enhanced functionality, particularly beneficial for fish and poultry processing.
The PI 21 V integrates effortlessly with existing production lines and offers a compact design for facilities with spatial constraints. Its energy-efficient mechanical systems and easy-to-clean polyethylene conveyor belt further reduce operational downtime and maintenance costs. This machine is an ideal fit for companies seeking consistency, efficiency, and high-quality end-product results in their brine injection processes.
Benefits
- Ensures consistent flavor distribution, enhancing product quality and customer satisfaction.
- Reduces downtime with easy-to-maintain design and quick-change needle system.
- Optimizes production efficiency by accommodating a range of product types and sizes.
- Integrates seamlessly into existing lines, minimizing installation disruption and adaptation time.
- Supports versatile processing needs with customizable injection patterns for diverse applications.
- Applications
- Brine injection systems,Meat processing,Fish processing,Food processing,Poultry processing,Small and medium businesses (smbs)
- End products
- Chicken breast fillets,Pre-seasoned pork chops,Corned beef,Turkey slices,Smoked salmon fillets,Brined herring,Marinated beef steaks,Duck breasts,Roast beef,Flavored chicken wings
- Steps before
- Preparation of brine solution,Pre-filtering brine solution,Product placement on conveyor
- Steps after
- Further marination,Packaging,Cooking or curing process
- Input ingredients
- brine,products with bones,products without bones,fish,poultry
- Output ingredients
- injected products,pickled meat,brined fish,brined poultry
- Market info
- Vakona Germany is known for manufacturing engineered-to-order industrial equipment, specializing in high-quality machines for food processing, particularly marinating and tumbling equipment, with a strong reputation for reliability and innovation in the market.
- Injection needles
- 21
- Length
- 1400 mm
- Width
- 700 mm
- Height
- 1760 mm
- Length of conveyor belt
- 1100 mm
- Max. product clearance
- 210 mm (optional 240 mm)
- Working height
- 780 mm
- Connected load
- 1.5 kW
- Weight
- 320 kg
- Material
- Stainless steel
- Automation
- Semi-automatic
- Working mechanism
- Mechanical drive for needle head and belt
- Automation level
- Automated with optional manual injection
- Batch vs. continuous operation
- Batch
- Cleaning method
- Easy to clean
- Process control
- Infinitely variable control with 20 program locations
- Injection accuracy
- High
- Corrosive resistance (e.g. acids)
- High
- Density/particle size
- Varies
- Machine length
- 1400 mm
- Machine width
- 560 mm
- Machine height
- 1750 mm
- Conveyor belt length
- 1150 mm
- Conveyor belt width
- 265 mm
- Max. product clearance
- 180 mm
- Working height
- 820 mm
- Machine weight
- 290 kg
- Control panel type
- Infinitely variable control
- Needle head design
- Quick-change needle bridge system
- Conveyor belt material
- Polyethylene,easy to remove
- Injection pattern variability
- Mechanically changing conveyor belt feed settings
- Optional equipment
- Semi-automatic filter system,steaker knife device,manual injection connection