Rotating stencil depositor for confectionery products
Streamline your confectionery operations by precisely depositing intricate shapes and patterns with high efficiency and minimal downtime, enhancing quality and variety in every batch.
Precisely Deposits and Shapes Chocolate and Bakery Products
The Bertha™ rotating stencil depositor from Aasted is a versatile and precise solution for chocolate, bakery, and confectionery manufacturers. It operates using a rotating stencil drum and internal scraper to accurately deposit and shape a wide range of masses, including meringue, chocolate, and butter dough, onto a conveyor belt, creating uniform product patterns. This equipment is designed for continuous and high-speed operations, making it ideal for producing meringue cookies, sponge cake layers, and filled chocolates, among other products.
Constructed on a height-adjustable C-frame with wheels, the Bertha™ ensures quick servicing and cleaning. With a built-in PLC and HMI system, it’s fully automated, allowing for remote monitoring and simple operation. The internal scraper automatically lifts for easy stencil changeovers, enhancing workflow efficiency. It supports integration with additional equipment like feeders, mixers, and pumps, facilitating complete production line setups. Available in hygienic stainless steel, it promises durability and easy maintenance, making the Bertha™ depositor an essential asset for innovative and high-quality production.
Benefits
- Ensures product uniformity and quality with precise and reliable depositing.
- Enhances production efficiency with fast changeovers and minimal downtime.
- Facilitates seamless production line integration with automated controls and remote monitoring.
- Simplifies maintenance and cleaning with easy access design and durable materials.
- Increases production flexibility by accommodating a variety of masses and inclusions.
- Applications
- Bakery,Confectionery,Sweets,Pastries,Chocolate
- End products
- Chocolate truffles,Sponge cake layers,Filled chocolates,Marzipan treats,Butter cookies,Macaroons,Pralines,Sponge rolls,Chocolate bars,Nougat candy,Meringue cookies,Éclairs
- Steps before
- Feeding,Mixing,Tempering
- Steps after
- Cooling,Packing,Enrobing
- Input ingredients
- meringue masses,sponge dough,butter dough,chocolate
- Output ingredients
- precise and uniform product,product pattern
- Market info
- Aasted is known for its expertise in manufacturing equipment for the chocolate, bakery, and confectionery industries, offering solutions like tempering, molding, and baking machinery with a strong reputation for innovation and quality.
- Automation
- PLC and HMI-controlled
- Capacity
- Up to 2½ tons/hr
- Construction Material
- Stainless Steel
- Flexibility
- C-frame with wheels
- Safety Features
- Remote access
- Drum Type
- Rotating Stencil Drum
- Product Types
- Meringue,sponge dough,butter dough,chocolate
- Precision
- High Precision Scraper System
- Mobility
- Height adjustable frame on wheels
- System Integration
- Fully integrated control system
- Working Mechanism
- Rotating Stencil Drum
- Automation Level
- PLC/HMI Controlled
- Batch vs. Continuous Operation
- Batch
- Changeover Time
- Fast Changeover due to Easy Drum Removal
- Cleaning Method
- Manual - Easy Access for Cleaning
- Energy Efficiency
- High Precision for Reduced Waste
- Meringue masses
- Compatible
- Sponge dough
- Compatible
- Butter dough
- Compatible
- Chocolate
- Compatible
- Hygienic stainless steel
- Resistant to corrosion
- Cleanability
- Easy to clean
- Viscosity tolerance
- Handles various viscosities
- Machine footprint
- Height adjustable C-frame
- Build material
- Stainless steel
- Mobility
- Wheels for easy movement
- Machine frame design
- Cantilevered
- Drum design
- Rotating stencil
- Internal cutting system
- Internal scraper
- Control system
- Integrated PLC and HMI
- Control panel type
- HMI Operator Screen
- Integration possibilities
- PLC with Remote Access
- Frame design
- Height Adjustable Cantilevered C-frame
- Mobility
- Wheels for Fast Servicing and Cleaning