High-speed overwrapping for bar soaps
Streamline your packaging line by efficiently overwrapping various product configurations, reducing downtime with rapid changeovers, while maintaining high-speed operations up to 100 bundles per minute.
Collates and Overwraps Bar Soaps and Cartoned Products
The 3703 Overwrapping Machine from IMA Group specializes in efficiently collating and overwrapping bar soaps and cartoned personal care products. Designed to handle wrapped or cartoned items, it employs a high-speed mechanism capable of producing up to 100 bundles per minute. Servo-driven for precise operation, it arranges products in multiple bundle configurations using cellophane, polypropylene (PP), and heat-sealable films, even at very thin gauges. The lateral belt infeed system ensures product stability at high speeds, while a driven star-wheel expertly turns products on edge. Fast changeover with pre-assembled groups minimizes downtime, enhancing production efficiency. Compatible with a range of films, the machine serves industries such as personal care and home care, processing items like sandalwood soap bars, boxed shampoo bars, and cartoned detergent pods. It supports seamless integration into existing lines, offering configurable options to meet specific operational needs.
Benefits
- Increases packaging speed up to 100 bundles per minute, enhancing output efficiency.
- Reduces downtime with quick changeovers using pre-assembled and pre-adjusted groups.
- Ensures product stability and precision with servo-driven, lateral belts and a driven star-wheel system.
- Supports diverse packaging needs with compatibility for various films and customizable bundle configurations.
- Integrates seamlessly into production lines, minimizing transitions and maximizing process flow.
- Applications
- Home care products,Personal care products,Cartoned products,Bar soaps
- End products
- Sandalwood soap bars,Liquid hand soap bottles,Cartoned detergent pods,Carton-packed moisturizer bottles,Dishwashing liquid bottles,Boxed shampoo bars,Lavender-scented soap bars
- Steps before
- Filling and capping,Product handling,Cartoning
- Steps after
- Packing,Palletizing,Labelling
- Input ingredients
- wrapped bar soaps,cartoned bar soaps,cellophane,PP film,heat-sealable film,reel-fed film
- Output ingredients
- overwrapped bundles,bundles in one row,bundles in two rows,bundles in three rows
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Max. Speed
- Up to 100 cycles/min
- Product Dimensions (Min)
- 60 x 23 x 60 mm
- Product Dimensions (Max)
- 260 x 100 x 260 mm
- Automation
- Servo driven
- Film Type
- Cellophane,PP,all reel-fed heat-sealable film types
- Bundle Configuration
- One,two or three rows on a single layer
- Changeover
- Replacement of pre-assembled and pre-adjusted groups
- Lubrication
- Oil forced circulation by motor-driven pump
- Changeover time
- Fast and easy
- Automation level
- Servo-driven
- Batch vs. continuous operation
- Continuous
- Heat-sealable film types
- Cellophane,PP,Reel-fed
- Thin film compatibility
- Yes
- Film thickness
- Very thin
- Machine footprint
- Specific dimensions not provided
- Product dimensions
- Min. 60x23x60 mm,Max. 260x100x260 mm
- Film feeding option
- Right hand or left hand
- Discharge method
- Single layer bundle configuration
- Infeed method
- Lateral belts and driven star-wheel
- Bundle configuration
- One,two,or three rows
- Film types
- Cellophane,PP,heat-sealable,thin films
- Film feeding direction
- Right hand or left hand
- Servo driven movements
- Yes
- Lubrication System
- Oil forced circulation by motor-driven pump with safety pressure switch
- Optional groups for specific functions
- Available
- Changeover system
- Pre-assembled and pre-adjusted groups