Continuous dough rolling unit for noodles
Ensure your noodle production maintains consistent quality with precise dough thickness control, enhancing the texture and appearance of various noodles like udon, ramen, and spaghetti.
Rolls and Presses Dough for Consistent Noodle Production
The Continuous Rolling Unit AVIJ, crafted by the Bühler Group, is designed to advance your noodle production line by delivering precise dough thickness for a variety of noodle types, including udon, ramen, and spaghetti. This unit features high-precision cast rollers and roller gap adjustment to ensure uniform dough sheets. Equipped with independent motors and frequency converters for each pair of rollers, it offers flexible and consistent operation tailored to your needs, making it ideal for high-speed processing.
The AVIJ operates under a ‘first in, first out’ principle, ensuring continuous production without product loss. It excels within the food, bakery, and confectionery industries, efficiently handling processes like rolling, pressing, and conveying. Engineered for integration, the unit supports streamlined operations in noodle manufacturing facilities, pasta producers, and bakery businesses. The robust construction and engineering support allow customization to fit specific production requirements, ensuring an optimal setup for your operations.
Benefits
- Ensures consistent noodle quality with precise dough thickness control.
- Enhances production efficiency using a continuous 'first in, first out' process.
- Minimizes operational disruptions with independent motorized rollers.
- Adapts to various noodle types, boosting production versatility.
- Streamlines integration into existing lines, supporting scalable operations.
- Applications
- Asian noodles,Pasta,Fried noodles,Air-dried noodles,Noodle production
- End products
- Spaghetti,Fettuccine,Udon noodles,Ramen noodles,Soba noodles,Fried instant noodles,Air-dried egg noodles
- Steps before
- Dough preparation,Extrusion,Mixing
- Steps after
- Cutting,Cooking,Frying,Air-drying,Packing
- Input ingredients
- dough sheets
- Output ingredients
- stick noodles,fried noodles,air-dried noodles
- Market info
- Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.
- Accuracy
- ±15 micrometers
- Automation
- Independent motor with frequency converter
- Control
- Level position sensor
- Rollers
- High-precision cast rollers
- Continuous process
- 'First in,first out' conveying process
- Working mechanism
- Pressing rollers
- Integrated steps
- Continuous dough sheet production
- Automation level
- Independent motorized control
- Batch vs. continuous operation
- Continuous
- Pressing tolerance
- ± 15 micrometers
- Corrosive resistance (e.g. acids)
- Yes
- Product type
- Stick,fried,air-dried noodles
- Control panel type
- Independent motor control with frequency converter
- Roller gap adjustment
- High-precision
- Motor control
- Independent for each roller pair
- Integration possibilities
- Conveyor system integration for "first in,first out" process
- Thickness control
- Fine tolerances of +/- 15 micrometers
- Automation level
- Frequency converter usage