Automated quesadilla production system
Streamline your quesadilla production with a high-speed system designed to efficiently fill, fold, and form various ingredient combinations while ensuring consistent quality and taste across every batch.
Fills, Folds, and Forms Quesadillas
The QS-2000 Quesadilla Making Machine from ANKO is engineered to enhance food production efficiency with its dual-line system, capable of producing 2,000 quesadillas per hour. This equipment stands out with its process that conveys, fills, folds, presses, and forms tortillas into beautifully crafted quesadillas. It accommodates a variety of fillings, such as chicken, beef, vegetables, and cheese, without compromising texture, making it ideal for applications in snacks, sweets, frozen foods, and ethnic cuisines. Suitable for food factories and catering operations, the QS-2000 integrates seamlessly into high-speed, automated production lines. Its robust design features customizable folding molds and a unique pressing mechanism that ensures even filling distribution. With rigorous construction standards, the machine operates efficiently within a food manufacturing environment, aiding in labor-saving solutions and boosting product consistency, all while maintaining high sanitation standards for easy cleaning and maintenance.
Benefits
- Increases production efficiency by outputting up to 2,000 quesadillas per hour.
- Minimizes labor costs through fully automated filling and forming operations.
- Ensures consistent product quality with dual roller pressing for even filling distribution.
- Accommodates a wide range of filling ingredients while preserving their texture.
- Customizable molds allow for adaptive production to meet specific product specifications.
- Applications
- Wraps,Ethnic foods,Snacks,Sweets,Frozen foods
- End products
- Beef and cheese quesadillas,Grilled chicken and veggie quesadillas,Spicy pork quesadillas,Chicken quesadillas,Vegetable and cheese quesadillas
- Steps before
- Tortilla Preparation,Ingredient Preparation,Ingredient Chopping,Tortilla Placement on Conveyor
- Steps after
- Quality Inspection,Cooling,Packaging,Labeling,Distribution
- Input ingredients
- tortillas,chicken,beef,vegetables,cheeses
- Output ingredients
- quesadillas,5-inch quesadillas,6-inch quesadillas
- Market info
- Capacity
- 2,000 pcs/hr
- Product dimension
- 125–153 (L) x 62–77 (W) x 9.5–13 (H) mm
- Suggested wrapper size (Dia.)
- 5–6 inches
- Product weight
- 42–75 g (varies depending on ingredient of filling)
- Filling hopper capacity
- 60 L
- Air consumption
- 220 L/min (@ 5 kg/cm²)
- Power
- 2.4 kW
- Min. space required
- 3,260 (L) x 1,300 (W) x 1,920 (H) mm
- Working mechanism
- Automated filling,folding,pressing,and forming system
- Integrated steps
- Dual-line production system
- Batch vs. continuous operation
- Inline Continuous
- Automation level
- Fully Automated with Safety Sensors
- Cleaning method
- Manual
- Cleanability
- Easy clean surfaces
- Corrosive resistance (e.g. acids)
- Stainless steel components
- Density/particle size
- Various food fillings
- Abrasion resistance
- Durable construction
- Machine footprint
- 3,260 (L) x 1,300 (W) x 1,920 (H) mm
- Product dimension
- 125–153 (L) x 62–77 (W) x 9.5–13 (H) mm
- Product weight
- 42–75 g
- Tortilla size
- 5–6 inches
- Filling hopper capacity
- 60 L
- Net machine weight
- 1,200 kg
- Customizable Folding Molds
- Yes
- Control Panel Type
- Touch Screen / PLC-based
- Integration Possibilities
- IoT Applications / Production Line Integration