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cold-press-extraxtion

Cold-press-extraxtion

Industrial extraction equipment unlocks the valuable compounds hidden away in natural materials. Automated extraction equipment is applied in the pharmaceutical and cosmetic industries to extract active compounds from medicinal plants or herbs. For example, extracting cannabinoids from cannabis plants. But the process is also fundamental to the food industry, recovering various components like aromas, oleoresins, and proteins.  Considerations for selecting suitable extraction technology include the type of plant material to be processed, the extract's heat sensitivity, and the production volume.

Extraction

Pressing

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

Essential oils are known as the liquid gems of nature. The sweet-smelling essences impact not just our senses but also our biochemical and cellular make-up. Besides aromatherapy, the products of an essential oil extraction system found applications in pharmaceuticals and foods.

Essential oil

With over one-third of the population consuming it daily in different forms, coffee is one of the most popular processed beverages worldwide. Not only serving as drinks, but coffee is also often regarded as a culture. Coffee manufacturing is a knowledge-intensive industry. Coffee beans from different regions will reveal different tastes, while the level of caffeine could also be different. When it comes to coffee bean processing, the range of roasts varies from light golden brown all the way to dark. The method of tasting coffee differs between countries, habits, and tools.

Coffee

Edible oils are fats that you can extract from various plants and animal tissues. The most popular sources are olives and sunflowers. You can use them for different cooking techniques, such as frying, baking, and other methods. Manufacturers are now finding ways to extract oils with a higher natural fat content efficiently using edible oil extraction machines.

Edible Oil

Batch

With a cold oil press, you can optimize the process of extracting oil from a wide variety of oil seeds and boost the production capacity.


<h2>Cutting-edge technology in cold oil pressing and essential oil production</h2>
The TBP series Multi-purpose cold oil press from Toper R&amp;D focuses on achieving the highest quality when extracting oil from any oil seeds by utilizing cutting-edge technology. The presses are mostly used for industrial purposes. Spice oils, cereal and grain oils, cosmetic oils, fruit seeds oils, flower and nuts seeds oils, are among the types of oil the TBP-100 is capable of producing. It comes with an approximate weight of 245 kgs  and a frequency of 50 - 60 Hz.

Cold oil press for seeds

The extruder was first developed to make lead pipes in the late 18th century. But the extrusion process technique quickly spread to other manufacturing sectors, including food, feed, and biomass products. An extruder machine presses a fluid or solid material through a die. Depending on your use case, extruders adopt single- or twin-screw systems to push the premixed feed material through a barrel. Thermal pressure applied in this step can chemically modify the mixture, so the screw system must be precisely calibrated to achieve the desired result. Finally, a knife head cuts the extruded material into your designed dimensions. Extrusion machinery produces items of a uniform size, shape, and consistency.

Extrusion

solid

Continuous

High-pressure processing (HPP) is one of the technologies in the manufacturing of fruit juice, smoothies, and vegetable juice, opening up opportunities in the food industry for fresh, natural, and less processed foods. While there is interest in adopting HPP, existing technology has a reputation of being expensive, and delicate to run. There is a need for a technology that reduces the total cost of ownership, operational cost, and cost for maintenance.


<h2>Increasing juice shelf-life without heat treatment</h2>
The Steribar HPP of Hydrolock is an automated high-pressure processing unit designed to increase the shelf-life of fresh juice without heat treatment while preserving its natural taste, color, vitamins, consistency and nutritional values. Fresh fruits are squeezed under cold conditions around 4˚C into HDPE or PET plastic bottles to keep the natural flavor of the fruit. The bottles arrive on the mechanical conveyor and are loaded automatically into the high-pressure vessel.

The pressure within the vessel is increased to 4000 bars within less than a minute by means of a medium-pressure pump and a pressure intensifier. The pressure inside the vessel is released immediately. Afterward, the processed products are unloaded and are exited towards the packaging machine, and simultaneously, new products are loaded on the conveyor. This process allows you to preserve some components (proteins and vitamins) and qualities of the juice while increasing its shelf-life up to 3 – 4 weeks.

The Steribar high-pressure processing equipment applies to a wide range of products such as meats, fruits and vegetables, beverages, seafood, dairy products, grains, and packed condiments. It has a throughput from 660 bottles per hour to 1400 bottles per hour for 1L to 200mL, which makes the Steribar HPP perfectly sized to start a business. The device can process different sizes and shapes of bottles with short-changing over time.

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High pressure processing machine for juice

Industrial sterilization processes are employed in different industries to completely eliminate all living microorganisms from the final product. For instance, in food processing, sterilization equipment is used to produce a stable product with a long shelf-life by eradicating harmful bio-contaminants. Instead, in the medical field, sterilization technologies aim to prevent the transmission of microbes to patients by sterilizing all the tools and medical devices that come in contact with the patient. Most sterilization equipment, such as autoclaves, employs high-temperature pressurized steam to destroy bacteria and disinfect surfaces from spores. Other methods include radiation sterilization or using chemicals such as hydrogen peroxide for disinfection.

Sterilization

liquid

Cold press extraction technology

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Cold press extraction technology

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Cold oil press for seeds

High pressure processing machine for juice

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