Line for production of fruit and vegetable purees by cold extraction
Streamline your puree production with innovative cold extraction, ensuring rapid thermal deactivation to preserve taste and nutrients without a buffer tank.
Processes Fruit and Vegetable Purees Through Cold Extraction
The EOS LINE and EOS L LINE by Bertocchi Srl are advanced cold extraction systems specifically designed for efficient fruit and vegetable puree production. Leveraging a closed-circuit enzyme deactivation process, these lines quickly heat raw purees to deactivate enzymes via thermal shock, ensuring the preservation of taste, color, and nutritional properties. Suitable for diverse applications including baby foods and aseptic purees, these systems handle capacities ranging from 1,000 kg/h to 24 t/h, integrating seamlessly into your production line with PLC control and remote monitoring capabilities. Constructed from durable materials, they are designed for continuous, high-speed operation in demanding environments. Customization and engineering support are available to meet specific production requirements, ensuring versatility across different products and operational conditions.
Benefits
- Preserves natural flavors and nutrients, enhancing product quality through efficient thermal shock enzyme deactivation.
- Increases operational efficiency with high throughput capacities of up to 24 t/h.
- Minimizes energy consumption and environmental impact with optimized process design.
- Easily integrates into existing production lines, reducing setup time and costs.
- Ensures product safety and compliance with aseptic processing options.
- Applications
- Fruit purees,Vegetable concentrates,Nectars,Aseptic packed purees,Fruit concentrates,Baby food,Vegetable purees
- End products
- Aseptic packed vegetable puree,Apple puree,Deactivated baby food puree,Banana puree,Tropical fruit puree,Fruit nectar,Vegetal nectar,Aseptic packed apple puree,Apricot puree,Red fruit puree,Destoned peach puree,Wild fruit puree,Grape puree,Pear puree
- Steps before
- Washing,Sorting,Cutting,Destoning
- Steps after
- Concentrate,Packing at hot temperature,Aseptic packing,Refining,Hot Deareation
- Input ingredients
- fresh fruit,frozen fruit,apples,pears,destoned peaches,apricots,grapes,red fruits,wild fruits,tropical fruits,bananas,vegetables with low consistency
- Output ingredients
- deactivated fruit puree,deactivated vegetable puree,concentrate,single strength puree,puree packed at hot temperature,aseptic puree,baby foods,nectars
- Market info
- Bertocchi is known for manufacturing engineered-to-order industrial equipment, specializing in custom process solutions for the food and beverage industry. They have a strong reputation for innovation, quality, and reliability in producing machinery tailored to customer specifications.
- Capacity
- 1000 kg/h to 24 t/h
- Process Type
- Cold Extraction
- Thermal Deactivation
- By EOS System
- Deactivation Method
- Thermal shock
- Pump Type
- High recirculation throughput
- System Configuration
- Closed circuit
- Product Dressing
- Preservation of taste,color,organoleptic properties
- Number of Models
- 10 Different Model Sizes
- Line Configuration
- Complete EOS Line
- Enzyme Deactivator
- Included
- Turbo Extractors
- Included
- Buffer Tank
- No buffer tank necessary
- Deareation Process
- Cold and Hot Deareation
- Working Mechanism
- Cold Extraction Process
- Integrated Steps
- Washing,Sorting,Cutting,Destoning
- Flow Type
- Inline Continuous
- Automation Level
- PLC
- Cold Deareation
- Inline
- Thermal Deactivation
- Enzyme Deactivation by Thermal Shocking
- CIP/SIP
- No Buffer Tank Required
- Machine footprint
- Varies by model size
- Feed method
- Fresh and frozen product feeding lines
- Discharge method
- Conveyor or pipe system,depending on line configuration
- Complete system design
- Closed circuit with high recirculation throughput
- Capacity
- 1000 kg/h to 24 t/h
- Heat exchange system type
- Enzyme Deactivator and thermal shock system
- Temperature control
- High temperature in the pipes for immediate puree inactivation
- Discharge method
- Pneumatic or mechanical discharge options