Cold extraction system for fruit and vegetable purees
Optimize fruit and vegetable puree processing with cold extraction, maintaining natural flavors and nutrients while rapidly deactivating enzymes to ensure top-tier purity and freshness.
Processes Fruit and Vegetable Purees by Cold Extraction
The ULTRA Series Turbo Extractors from Bertocchi Srl revolutionize your processing line by implementing a patented cold extraction and deaeration approach for fruit and vegetable purees. This system uniquely integrates ultrarapid thermal shocking, minimizing heat exposure to preserve the natural quality of your products. Capable of processing between 1,000 kg/h and 24 t/h, it serves applications like baby foods, nectars, and aseptic purees. The modular design allows seamless incorporation into existing facilities, with operations supported by high-speed, continuous performance. Precision-engineered to ensure energy efficiency, it utilizes an optimized control system. Constructed with corrosion-resistant materials, it adheres to strict food safety standards, simplifying cleaning and maintenance through its integrated CIP system. Tailor your solution with customizable configurations backed by dedicated engineering support.
Benefits
- Ensures product freshness by preserving natural flavors and nutrients through minimal heat exposure.
- Increases production efficiency with high-speed, continuous processing capabilities.
- Reduces operating costs with energy-efficient motor control systems.
- Complies with food safety standards for peace of mind in hygiene-sensitive applications.
- Enhances production flexibility with customizable configurations to meet specific processing needs.
- Applications
- Nectar,Fruit purees,Baby foods,Aseptic purees,Concentrates,Vegetable purees,Single strength purees
- End products
- Apple puree,Baby food pouches,Baby food jars,Aseptic mango puree,Strawberry puree,Single strength apple puree,Peach puree,Raspberry puree,Carrot puree,Sweet potato puree,Pumpkin puree,Single strength tomato puree,Vegetable nectar drinks,Grape puree,Pear concentrate,Banana puree,Tropical fruit puree,Apricot puree,Fruit nectar drinks,Aseptic banana puree,Apple concentrate,Pear puree
- Steps before
- Chopping,Destoning,Sorting
- Steps after
- Concentrate,Aseptic Packing,Hot Filling
- Input ingredients
- fruits,vegetables,apples,pears,destoned peaches,destoned apricots,grapes,red fruits,wild fruits,tropical fruits,bananas,whole,chopped,destoned fruits
- Output ingredients
- deactivated fruit puree,deactivated vegetable puree
- Market info
- Bertocchi is known for manufacturing engineered-to-order industrial equipment, specializing in custom process solutions for the food and beverage industry. They have a strong reputation for innovation, quality, and reliability in producing machinery tailored to customer specifications.
- Capacity
- 1000 kg/h to 24 t/h
- Extraction Method
- Cold Extraction
- Deaeration Method
- Cold Deaeration
- Deactivation Method
- Ultrarapid thermal shocking
- Model Sizes
- 10 Different Model Sizes
- Working mechanism
- Cold Extraction and Deaeration
- Integrated steps
- Extraction,Deaeration,Thermal Shocking
- Automation level
- Manual / Automated
- Batch vs. continuous operation
- Inline Continuous
- Energy efficiency
- Optimized for minimal heat exposure
- Changeover time
- Rapid due to streamlined design
- Cleaning method
- CIP compatible
- Capacity range
- 1000 kg/h to 24 t/h
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Feed Method
- Whole,Chopped,or Destoned Fruits
- Discharge Method
- Puree Deactivation
- Capacity Range
- 1000 kg/h to 24 t/h
- Control panel type
- HMI / Touchscreen
- Capacity range
- 1000 kg/h to 24 t/h
- Integration possibilities
- Cold Extraction and Cold Deaeration processes
- Deactivation process
- Ultrarapid thermal shocking
- Model sizes
- 10 Different Models